Bell Helicopter Textron Inc.

Textron Innovations Inc.

Bell Helicopter Rhode Island Inc.

Andrew G Baines

George Ryan Decker

James Everett Kooiman

Jeffrey Matthew Williams

John R McCullough

James Elbert King

Douglas K Wolfe

David Gordon Carlson

Daniel J Sweigard

Christopher R Jackson

Matthew Carl VanBuskirk

Carlos Alexander Fenny

John Richard Mccullough

Michael E Rinehart

David Russell Bockmiller

Keith Alan Stanney

Erick Wayne Kohler

Frank Douglas Sauer

Brent Chadwick Ross

John Elton Brunken, Jr

Brett Rodney Zimmerman

Charles David Hogue

Kevin Kell

Jr John Elton Brunken

In one aspect, there is a composite skin for a tiltrotor aircraft including a first skin having a periphery defined by a forward edge, an aft edge, and outboard ends; a second skin; and a honeycomb core disposed between the first skin and the second skin, the honeycomb core comprised of a plurality of honeycomb panels positioned along the longitudinal axis of the first skin, the plurality of honeycomb panels having an array of large cells, each cell having a width of at least 1 cm; wherein the second skin and the honeycomb core have an outer perimeter within the periphery of the first skin.

Composite wing structure and methods of manufacture

A compliant tail structure for a rotorcraft having rotating components and a fuselage. The tail structure includes a tail assembly having first and second oppositely disposed tail members. A tail joint connects the tail assembly to an aft portion of the fuselage. The tail joint includes at least four tail mounts configured to establish a nodding axis for the tail assembly. At least two of the tail mounts are resilient tail mounts that are configured to establish a nodding degree of freedom for the tail assembly relative to the fuselage about the nodding axis, thereby detuning dynamic fuselage responses from excitation frequencies generated by the rotating components.

Compliant tail structure for rotorcraft

A propulsion and lift system of a tiltrotor aircraft includes a wing having an outboard end, a wing tip assembly having an inboard end, a fixed nacelle coupled to the wing tip assembly and a wing-nacelle splice assembly having inboard and outboard sides. The inboard side of the wing-nacelle splice assembly is coupled to the outboard end of the wing, and the outboard side of the wing-nacelle splice assembly is coupled to the inboard end of the wing tip assembly, thereby coupling the fixed nacelle to the wing.

Wing-nacelle splice assemblies for tiltrotor aircraft

In one aspect, there is a method of making a composite skin for a tiltrotor aircraft including providing a first skin in a mold, the first skin having a periphery defined by a forward edge, an aft edge, and outboard ends; providing a plurality of honeycomb panels having an array of large cells onto the first skin, each cell having a width of at least 1 cm; assembling the plurality of honeycomb panels along the longitudinal axis of the first skin to form a honeycomb core having an outer perimeter within the periphery of the first skin; positioning a second skin onto the honeycomb core, the second skin having an outer perimeter within the periphery of the first skin; and curing an adhesive to create a bond between the first skin, the honeycomb core, and the second skin to form a composite skin.

Methods of manufacture of a composite wing structure

In one aspect, there is a method of making a pre-cured laminate having a total number of plies in a mold, the mold having a cavity with a periphery defined by a forward edge, an aft edge, and outboard ends. The method includes selecting a first plurality of resin impregnated plies that continuously extend beyond the periphery of the cavity, the first plurality of resin impregnated plies includes at least 50 percent of the total number of plies; laying the plies in a mold; compacting the plies in a mold; and pre-curing the plies to form a pre-cured laminate, which can extend beyond the periphery of the cavity. In an embodiment, a pre-cured laminate includes a first plurality of resin impregnated plies that continuously extend beyond the periphery of the cavity.

An airframe for a tiltrotor aircraft includes a wing airframe including a rib, a fuselage airframe including a fore-aft overhead beam and a cradle support assembly. The cradle support assembly includes a forward wing support coupled to the fore-aft overhead beam and the wing airframe and an aft wing support coupled to the fore-aft overhead beam and the wing airframe. The rib, the fore-aft overhead beam, the forward wing support and the aft wing support are substantially aligned to form a wing-fuselage integrated airframe beam assembly to support the wing airframe.

Wing-fuselage integrated airframe beams for tiltrotor aircraft

A wing airframe for a wing of a tiltrotor aircraft includes a wing airframe core assembly and a wing skin assembly disposed on the wing airframe core assembly. The wing skin assembly includes a lower wing skin assembly disposed on the bottom side of the wing airframe core assembly. The tiltrotor aircraft includes a fuselage underneath the wing. The lower wing skin assembly has one or more buckle zones outboard of the fuselage. The buckle zones are locally susceptible to buckling in response to an impact of the tiltrotor aircraft, thereby protecting the fuselage from being crushed by the wing.

Tiltrotor aircraft wings having buckle zones

In one aspect, there is a method of making a pre-cured laminate having a total number of plies in a mold, the mold having a periphery defined by a forward edge, an aft edge, and outboard ends. The method includes selecting a first plurality of resin impregnated plies that continuously extend beyond the periphery of the mold, the first plurality of resin impregnated plies includes at least 50 percent of the total number of plies; laying the plies in a mold; compacting the plies in a mold; and pre-curing the plies to form a pre-cured laminate, which can extend beyond the periphery of the mold. In an embodiment, a pre-cured laminate includes a first plurality of resin impregnated plies that continuously extend beyond the periphery of the mold, the first plurality of resin impregnated plies includes at least 50 percent of the total number of plies.

A fuel system for an aircraft includes a fuel cell having a plurality of sides including a first side and at least one deformable clip having a secured end and a free end. The secured end is coupled to the first side of the fuel cell and the free end overlapping the airframe of the aircraft such that the first side of the fuel cell is positioned adjacent to the airframe. The at least one deformable clip is deformable to allow the fuel cell to move independently of the airframe in response to an impact of the aircraft, thereby protecting the fuel cell from damage resulting from the impact.

Deformable clips for an aircraft fuel systems

A pedestal assembly receives a pylon assembly of a tiltrotor aircraft having an airframe including a fuselage and a wing. The pedestal assembly includes inboard and outboard tip ribs that extend above the wing and respectively define inboard and outboard slots. The pedestal assembly also includes inboard and outboard bearing cartridges. The inboard bearing cartridge is received within the inboard slot, is coupled to the inboard tip rib and includes an inboard bearing assembly. The outboard bearing cartridge is received within the outboard slot, is coupled to the outboard tip rib and includes an outboard bearing assembly. The inboard and outboard bearing assemblies are operable to receive the pylon assembly therein such that the pylon assembly is rotatably mounted between the inboard and outboard tip ribs to selectively operate the tiltrotor aircraft between a helicopter mode and an airplane mode.

Tip rib mounted pylon assemblies

A propulsion system for a tiltrotor aircraft includes an engine supported by the airframe and a fixed gearbox operably coupled to the engine. Inboard and outboard pedestals are supported by the airframe and positioned above the wing. A pylon assembly is rotatably coupled between the inboard and outboard pedestals. The pylon assembly includes a spindle gearbox having an input gear, a mast operably coupled to the input gear and a proprotor assembly operable to rotate with the mast. The spindle gearbox is rotatable about a conversion axis to selectively operate the tiltrotor aircraft between helicopter and airplane modes. A common shaft, rotatable about the conversion axis, is configured to transfer torque from an output gear of the fixed gearbox to the input gear of the spindle gearbox. Each of the inboard and outboard pedestals includes a journal bearing that provides a stiff coupling with the pylon assembly.

Tiltrotor aircraft having journal bearing mounted pylon assemblies

A pedestal assembly for receiving a pylon assembly of a tiltrotor aircraft having a helicopter mode and an airplane mode, the tiltrotor aircraft having an airframe including a fuselage and a wing. The pedestal assembly includes an inboard pedestal supported by the airframe and positioned above the wing. The inboard pedestal includes an inboard bearing assembly disposed within an inboard pillow block housing. The pedestal assembly also includes an outboard pedestal supported by the airframe and positioned above the wing. The outboard pedestal includes an outboard bearing assembly disposed within an outboard pillow block housing. The inboard and outboard bearing assemblies are operable to receive the pylon assembly therein such that the pylon assembly is rotatably mounted between the inboard and outboard pedestals to selectively operate the tiltrotor aircraft between the helicopter mode and the airplane mode.

Tiltrotor aircraft having pillow block mounted pylon assemblies

A propulsion system for a tiltrotor aircraft includes an engine supported by the airframe and a fixed gearbox operably coupled to the engine. Inboard and outboard pedestals are supported by the airframe and positioned above the wing. A pylon assembly is rotatably coupled between the inboard and outboard pedestals. The pylon assembly includes a spindle gearbox having an input gear, a mast operably coupled to the input gear and a proprotor assembly operable to rotate with the mast. The spindle gearbox is rotatable about a conversion axis to selectively operate the tiltrotor aircraft between helicopter and airplane modes. A common shaft, rotatable about the conversion axis, is configured to transfer torque from an output gear of the fixed gearbox to an input gear of the spindle gearbox. Each of the inboard and outboard pedestals includes a spherical bearing providing a self-aligning coupling with the pylon assembly.

Growing community of inventors

Fort Worth, TX, United States of America

Andrew G Baines