Corning Incorporated

Andrew David Woodfin

James Scott Sutherland

Peng Kevin Chen

Yi Jiang

A honeycomb body is disclosed having cells extending along a common direction, a first plurality of the cells being open at both ends of the body and a second plurality of the cells being closed at one or both ends of the body, the second plurality of cells arranged in one or more groups of cells cooperating to define one or more fluid passages extending through the body at least in part perpendicularly to the common direction, wherein, in a plane perpendicular to the common direction, the ratio of the area of cells of the first plurality to the area of cells of the second plurality varies along the length of at least one of the one or more fluid passages.

Mini-reactor optimized channel sizing

A reactor formed within a honeycomb monolith is disclosed, the monolith having a plurality of parallel cells and comprising one or more process fluid paths lying within closed cells of the monolith and extending laterally from cell to cell, the monolith having porous walls that are coated with a non-porous coating in at least a first zone along the one or more process fluid paths and that remain porous in at least a second zone along the one or more process fluid paths, the porous walls in the second zone adapted to allow permeate in a respective process fluid path to pass through the porous walls. A method of forming a reactor in a honeycomb monolith is also disclosed, including providing a porous honeycomb monolith having cells extending in a common direction divided by cell walls, forming a process fluid path within closed cells of the monolith extending laterally from cell to cell, coating the cell walls of the monolith within at least a first zone along the process fluid path within the monolith with a non-porous coating, and allowing the at least some cell walls of the monolith within a second zone along the process fluid path to remain porous.

Zoned monolithic reactor and associated methods

A reactor is provided comprising a reactor substrate and upper and lower manifold structures. The upper manifold structure and the lower manifold structure each comprise at least one flow directing cavity that reverses a flow direction of a fluid flowing through the relatively short open-ended channels of the substrate between the upper and lower manifold structures. The flow directing cavities of the upper and lower manifold structures are configured to direct fluid from the inlet region of the upper manifold structure to the outlet region of the lower manifold structure in an additional serpentine path defined by the flow direction reversals introduced by the upper and lower manifold structures. Additional embodiments are disclosed and claimed.

Growing community of inventors

Painted Post, NY, United States of America

Andrew David Woodfin