Bp Chemicals Limited

Andrew David Poole

Michael David Jones

Stephen James Smith

John Glenn Sunley

Lesley Ann Key

David John Law

Evert Jan Ditzel

Martin F Giles

Marc John Payne

Carl Sherman Garland

John Laurence Carey

Adele Shenton

Matthew David Lunn

Process for producing acetic acid by carbonylating methanol and/or a reactive derivative thereof in a liquid reaction composition in which there exists in equilibrium, at least a first soluble catalytic species and a second soluble catalytic species. The first catalytic species is the least catalytically active or promotionally active of the species existing in the equilibrium. The process includes determining (i) the concentration of the first catalytic species and/or (ii) the ratio of the concentration of the first catalytic species to the concentration of the second catalytic species in equilibrium therewith, present in the liquid reaction composition and/or a present in a liquid fraction in a separation step, and maintaining (i) and/or (ii) below a pre-determined value.

Process for the production of acetic acid

A process for the removal of corrosion metal contaminants from a carbonylation catalyst solution comprising an iridium and/or rhodium carbonylation catalyst, an alkali and/or alkaline earth metal and corrosion metal contaminants in which the catalyst solution is contacted with a cation exchange resin having its active sites partially loaded with a sufficient amount of alkali and/or alkaline earth metal to maintain the concentration of said alkali and/or alkaline earth metal in the catalyst solution and recovering a catalyst solution of reduced corrosion metal contaminant content.

Process for the removal of corrosion metals from carbonylation catalyst solutions

Process for the selective removal of Iridium carbonylation catalyst metal and/or at least one promoter selected from ruthenium, osmium and rhenium from a liquid composition comprising a carbonylation product, iridium carbonylation catalyst metal and/or the promoter metal, corrosion metals and optionally alkali or alkaline earth metals. The process is carried out by contacting the liquid composition with a chelating resin to remove at least a portion of the iridium carbonylation catalyst metal and/or at least one promoter metal contained in the liquid composition. The chelating resin contains at least one thiourea functional group. The process is suitable for treating process streams obtained in the production of carboxylic acids and/or carboxylic anhydrides.

Process for the removal of catalytic metals and promoter metals from carbonylation process streams

A process for the production of acetic acid by carbonylating methanol and/or a reactive derivative thereof with carbon monoxide in at least one carbonylation reaction zone containing a liquid reaction composition comprising an iridium carbonylation catalyst, methyl iodide co-catalyst, a finite concentration of water, acetic acid, methyl acetate, at least one promoter selected from ruthenium, osmium and rhenium and at least one catalyst system stabiliser selected from indium, cadmium, mercury, gallium and zinc and wherein the molar ratio of iridium:promoter:stabiliser in the liquid reaction composition is maintained in the range 1:(&#x3e;2 to 15):(0.25 to 12).

A process for the production of acetic acid by carbonylating methanol and/or a reactive derivative thereof with carbon monoxide in a carbonylation reactor containing a liquid reaction composition comprising an iridium carbonylation catalyst, methyl iodide co-catalyst, a finite concentration of water, acetic acid, methyl acetate, at least one promoter selected from ruthenium, osmium and rhenium and a stablising compound selected from the group consisting of alkali metal iodides, alkaline earth metal iodides, metal complexes capable of generating I&#x2212;, salts capable of generating I&#x2212;, and mixtures of two or more thereof wherein the molar ratio of promoter to iridium is greater than 2:1, and the molar ratio of stabilising compound to iridium is in the range [greater than 0 to 5]:1.

A loaded ion-exchange resin, which resin has been loaded in its shrunken form. Also a process for removing iodide compounds from a liquid carboxylic acid and/or carboxylic acid anhydride obtained from the Group VIII noble metal catalysed, alkyl iodide co-catalysed carbonylation of alcohols and/or their reactive derivatives which process comprises contacting the liquid carboxylic acid and/or carboxylic acid anhydride with a metal loaded ion-exchange resin as described above wherein the metal is one or more of the metals silver, palladium or mercury.

Loaded ion exchange resins, their preparation and uses

An ion-exchange resin stabilized against shrinkage, the resin being loaded with at least one amphiphilic ion in the absence of sodium cations. Also a process for removing iodide compounds from a liquid carboxylic acid and/or carboxylic acid anhydride obtained from the Group VIII noble metal catalysed, alkyl iodide co-catalysed carbonylation of alcohols and/or their reactive derivatives by contacting the liquid carboxylic acid and/or carboxylic acid anhydride with the ion-exchange resin stabilized against shrinkage as aforesaid, the ion-exchange resin being loaded with one or more of the metals silver, palladium or mercury.

Ion-exchange resins, their preparation and uses

A process for the carbonylation of a C.sub.1 to C.sub.4 alkyl alcohol and/or a reactive derivative thereof by contacting a C.sub.1 to C.sub.4 alkyl alcohol and/or a reactive derivative thereof with carbon monoxide in a liquid reaction composition in a carbonylation reactor in the presence of (a) a rhodium catalyst (b) an alkyl halide, and (c) as promoter, at least one of ruthenium and osmium.

Process for the carbonylation of an alcohol

A process for the production of acetic acid which comprises reacting carbon monoxide with a carbonylatable reactant comprising greater than 10%, typically from 30 to 100%, by weight dimethyl ether introduced to a reactor in which there is maintained at elevated temperature a liquid reaction composition comprising a Group VIII noble metal catalyst, for example rhodium or iridium, methyl iodide promoter, an optional co-promoter and water at a concentration in the liquid reaction composition of from 1.0 to 10% by weight.

Process for the production of acetic acid by the carbonylation of

The use of manganese at a molar ratio of manganese:rhodium of (0.2 to 20):1 to stabilize the rhodium catalyst during the rhodium catalyzed carbonylation of alkyl alcohols and/or recovery of carbonylation product therefrom at low partial pressure of carbon monoxide of less than or equal to 7 bar.

Process for the carbonylation of alkyl alcohols

A process for preparing polylketones by polymerizing a mixture of carbon monoxide and one or more olefins in the presence of a group VIII metal catalyst which is prepared by reacting together:

Process for producing polyketones

A process for the production of a carboxylic acid by carbonylation of an alkyl alcohol or its reactive derivative comprises contacting the reactant with carbon monoxide in a liquid reaction composition comprising: (a) an iridium catalyst or rhodium catalyst, (b) alkyl halide, (c) at least a finite concentration of water and (d) rhenium as promoter.

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East Riding of Yorkshire, United Kingdom

Andrew David Poole