General Electric Company

Andrew David Deal

Mark Allen Cheverton

Laura Cerully Dial

William Thomas Carter

Marshall Gordon Jones

Michael Evans Graham

John Broddus Deaton, Jr

Michael Francis Xavier Gigliotti, Jr

Prabhjot Singh

Thomas Charles Adcock

Timothy Hanlon

Mark Kevin Meyer

William Paul Minnear

David Jeffrey Bryan

Justin John Gambone, Jr

Scott Michael Oppenheimer

Vipul Kumar Gupta

Erica Elizabeth Sampson

Samar Jyoti Kalita

Gregory Michael Gratson

Christopher Jay Klapper

Smara Jyoti Kalita

John Broddus Deaton

Michael Francis Xavier Gigliotti

Jr Michael Francis Xavier Gigliotti

Jr John Broddus Deaton

The disclosure relates to an apparatus for manufacturing a metallic component, and corresponding methods. The apparatus may include a build plate with a build surface and an aperture. The apparatus may also include an actuator operable to translate a metallic component such that an end portion of the metallic component is positioned within the aperture of the build plate and below the build surface. The apparatus may further include a seal coupled within the aperture of the build plate and configured to engage the end portion of the metallic component. The aperture of the build plate, the seal, and the end portion of the metallic component may cooperate to form a powder bed to hold metallic powder therein. The apparatus may also include an external heat control mechanism operable to form a predetermined temperature profile of the end portion of the component to prevent cracking of the component.

Powder-bed additive manufacturing devices and methods

A method of processing a powdered feedstock to form a fabricated component is provided. The fabricated component includes a plurality of grains having a nominal grain size. The method includes providing the powdered feedstock material having a population of phase particulates with a first nominal size distribution disposed within a host matrix material. The method includes building a consolidated component from the powdered feedstock material in an additive manufacturing process, and fabricating the fabricated component from the consolidated component. The first nominal size distribution of the population of phase particulates is sized such that at least a portion of the population of phase particulates persists throughout the additive manufacturing process and is present as a processed population of phase particulates in the consolidated component. In addition, the processed population of phase particulates has a second nominal size distribution effective to produce the nominal grain size of the fabricated component.

Systems and methods for powder pretreatment in additive manufacturing

A method that includes additively manufacturing with an additive manufacturing (AM) system a sub-component that has a locator element. Using a control system of the AM system for positioning a first location of the locator element. Selectively placing a portion of another sub-component adjacent to the locator element, based on the positioning. Then attaching the second sub-component to the first sub-component in a region, wherein the region is based on the positioning knowledge from the control system so as to make a component. A component that comprises a first sub-component that has an AM locator element; and a second sub-component attached to the first sub-component, wherein the locator element is attached to the second sub-component within the same additive manufacturing build chamber as the first sub-component.

Additively manufactured component with locator element for aligning sub-components

An apparatus and method for rapid screening of material properties in a plurality of additively manufactured test specimens. The apparatus includes a build plate having the plurality of additively manufactured test specimens disposed on a first substantially planar surface. The plurality of additively manufactured test specimens are coupled to at least one actuator to one of individually or simultaneously translationally displace each of the test specimens along an axis 'z', and perpendicular to the build plane of the build plate to test material properties of each of the plurality of additively manufactured test specimens. A sensor is coupled to each of the plurality of additively manufactured test specimens. Load vs. displacement data may be used to monitor the progression of monotonic and/or cyclic tests of the plurality of additively manufactured test specimens.

Apparatus and method for rapid screening of material properties in a plurality of additively manufactured test specimens

Method for additively manufacturing component and component made therefrom

A method for reducing surface roughness of an article includes contacting a surface of an article with a molten metal agent, the surface having an initial roughness; altering at least a portion of the surface in the molten metal agent; and removing the surface from contact with the agent; wherein, after the removing step, the surface has a processed roughness that is less than the initial roughness.

Method for altering metal surfaces

An emitter is disclosed. The emitter includes a base layer comprising an array of nanocavities on an emission surface of the base layer, wherein facets of the nanocavities are substantially along equivalent crystallographic planes of one or more families of planes having substantially equal surface energies, wherein the equivalent crystallographic planes have surface energies equal to or lower than a surface energy of the crystallographic plane of the emission surface. Methods of making such emitters and radiation sources including such emitters are also disclosed.

Stabilized emissive structures and methods of making

Growing community of inventors

Niskayuna, NY, United States of America

Andrew David Deal