Dana Canada Corporation

Andrew Buckrell

Benjamin A Kenney

Michael Bardeleben

Doug Vanderwees

Allan K So

Ihab Edward Gerges

Kenneth Abels

Eric W Powell

A heat exchanger for thermal management of battery units made-up of a plurality of battery cells or containers housing one or more battery cells is disclosed. The heat exchanger has a main body portion formed by a pair of outer plates and an intermediate plate defining a primary heat transfer surface on either side of the heat exchanger for contacting a corresponding surface of at least one of the battery cells or containers. The intermediate plate together with the outer plates forming a plurality of alternating first and second fluid flow passages the flow direction through the first fluid flow passages being generally opposite to the flow direction through the second fluid flow passages. The first and second fluid flow passages are formed on opposite sides of the intermediate plate and are fluidly interconnected at corresponding ends creating a counter-flow arrangement through the main body portion of the heat exchanger.

Counter-flow heat exchanger for battery thermal management applications

A heat exchanger has at least one plate pair comprising first and second plates with a fluid flow passage defined between the first plate and second plates. The inlet opening and the outlet opening in each plate pair are proximate to a first end and an elongate flow barrier separates the fluid flow passage into inlet and outlet portions, wherein a gap through and the flow barrier is provided proximate to the second end of each plate pair. A flow obstruction is located in the gap of each plate pair, the flow obstruction having first and second arcuate sides and being spaced from the terminal end of the flow barrier. The flow obstruction is substantially crescent-shaped, such that a middle portion of the flow obstruction is wider than the opposed ends.

Heat exchanger with flow obstructions to reduce fluid dead zones

A manifold structure for re-directing a fluid stream between first and second ends of a manifold cavity for delivering or discharging a fluid to or from a corresponding fluid transmitting device, such as a heat exchanger is disclosed. In particular, a a flow box enclosing a fluid transmitting device is disclosed wherein an incoming or outgoing fluid is re-directed between first and second directions when being delivered to or discharged from the enclosed fluid transmitting device In one embodiment, the manifold structure includes a first curved surface having a concave curvature for redirecting a fluid stream from a first direction to a second direction. In another embodiment, the manifold structure includes a second curved surface having a convex curvature that is disposed in facing, spaced-apart relationship to the first curved surface, the first and second curved surfaces together inducing swirling movement into the incoming or outgoing fluid stream.

Manifold structure for re-directing a fluid stream

A heat transfer surface for a heat exchanger has a corrugated member having parallel spaced apart ridges and planar fin surfaces extending the ridges. Tabs are formed in the planar fin surfaces for forming counter-rotating vortices in the fluid flowing over the heat transfer surface, the tabs being lifted out of the surface of the planar fin surface and extending into or nesting within the openings formed by the corresponding tabs in the adjacent planar fin surface so as to achieve high fin density.

Growing community of inventors

Kitchener, Canada

Andrew Buckrell