General Electric Company

Andrew Batton Witney

Jeffrey Michael Breznak

Curtis Wayne Rose

Kathleen Blanche Morey

Gary Lamberton

Manu Mathai

Steven Louis Breitenbach

Ehsan Dehghan Niri

Alan Silvia

Kurt Allen Rakozy

William Edward Babcock

Jonathan Tropp Salkin

Gary Austin Lamberton

A system and method detect weld defects in real time. Cameras capture images of a weld pool as well as ripple shape and fillet geometry. A processor receives the images and communicates with a database that stores correlated potential weld defects with images of a mock weld molten pool and images of a mock weld ripple shape and fillet geometry. The processor computes an aggregate probability that a weld position corresponding to the images captured by the cameras contains a defect based on the potential defects correlated in the database.

System for automated in-process inspection of welds

A dual-torch welding system is disclosed. In one embodiment, the welding system includes a pair of torches positioned in an other than opposing arrangement to weld a substantially circular component therebetween, and a means for rotating the substantially circular component and the pair of torches relative to one another, allowing welding of the substantially circular component by the pair of torches.

Dual-torch welding system

A monitoring system includes an acoustic emission monitoring system including acoustic emission sensors, a partial discharge monitoring system including partial discharge sensors and synchronized with the acoustic emission monitoring system, and a computer receiving acoustic emission data from the acoustic emission sensors and electrical data from the partial discharge sensors. The computer is configured to classify a first statistical event as a fatigue cracking event by pattern recognition of the acoustic emission data and determine a first location and a first damage condition resulting from the fatigue cracking event, classify a second statistical event as a partial discharge event by pattern recognition of the acoustic emission data or the electrical data, and fuse the acoustic emission data and the electrical data for the second statistical event and determine a second location and a second damage condition resulting from the partial discharge event. Methods of monitoring are also disclosed.

Monitoring systems and methods for electrical machines

A method of fabricating a joining preform includes the step of printing a self-fluxing joining alloy. Joining includes brazing and soldering. The self-fluxing joining alloy contains at least one of phosphorus, boron, fluorine, chlorine, or potassium. Another printing step prints a non-phosphorous joining alloy. Both printing steps are performed by an additive manufacturing or 3D printing process. The printing a self-fluxing joining alloy step may be repeated until the non-phosphorous joining alloy is substantially encapsulated by the self-fluxing joining alloy. The self-fluxing joining alloy may be a BCuP alloy, a CuP alloy, a CuSnP alloy, a CuSnNiP alloy or a CuAgP alloy. The non-phosphorous joining alloy may be a BAg alloy, a BNi alloy or a BAu alloy.

Additive manufacturing of joining preforms

A method or system for steam purity monitoring in a steam powered turbine includes providing a chloride-sensing device in a steam flow path; generating a signal from the chloride-sensing device indicative of a concentration level of chloride ions in a steam flow; and indicating a concentration level of chloride ions in a steam flow. The steam turbine includes a rotor, a rotating shaft and a plurality of axially spaced rotor wheels. A plurality of rotating blades is mechanically coupled to each rotor wheel. A chloride-sensing device is disposed in a steam flow path. A controller is arranged to generate a signal from the chloride-sensing device indicative of a concentration level of chloride ions in a steam flow and indicate a concentration level of chloride ions in a steam flow.

Method and system for steam purity monitoring through use of high electron mobility transistors

A cold spray coating process is disclosed. The cold spray coating process includes positioning a cold spray nozzle relative to a bearing assembly, rotating the bearing assembly, and directing a powdered babbitt material through the cold spray nozzle, to a surface of the rotating bearing assembly. The powdered babbitt material adheres to the surface of the rotating bearing assembly, forming a coating on the surface. Another cold spray coating process includes positioning the cold spray nozzle relative to a bearing assembly, rotating the cold spray nozzle, and directing a powdered babbitt material through the cold spray nozzle, to a surface of the bearing assembly. The powdered babbitt material adheres to the surface, the rotating of the cold spray nozzle forming a coating on the surface. Another cold spray coating process includes monitoring properties of the coating on the surface of the bearing assembly with a coating monitor.

Cold spray coating process

A system, process, and component are disclosed. The system and process involve an induction heater arranged and disposed to heat a component to form a heated surface and a nozzle arrangement positioned to apply a fluid to the heated surface to form a processed surface of a component. The processed surface includes compressive residual stress resulting in increased resistance to fatigue, including fretting fatigue, for the component.

Surface treatment system, a surface treatment process and a system treated component

A brazing method includes the steps of providing a first part and a second part, at least a first portion of the first part is configured to fit inside a second portion of the second part, preplacing a first self-fluxing braze alloy on one or more of the first portion and second portion, preplacing a non-phosphorous braze alloy on the first self-fluxing braze alloy, preplacing another layer of the first self-fluxing braze alloy on the non-phosphorous braze alloy, thermally treating at least one of the first portion and second portion, to create a temperature differential between the first portion and second portion, inserting the first portion into the second portion, and heating at least one of the first portion and second portion to melt both layers of the first self-fluxing braze alloy and the non-phosphorous braze alloy. The first portion is joined by brazing to the second portion.

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Schenectady, NY, United States of America

Andrew Batton Witney