Rohr, Inc.

Andrew Adan

Jeffrey D Woods

Roberto Ramos

Dominic J Elliott

Charles Novak

Javier Lacalle

Fassil Ghebremichael

Angel Cabrera

Arabella Mueller

Jonathan S Huang

Noushin Bahramshahi

Robert Lechner

Nicole M Sannes

Shawn Tardy

A modular tooling arrangement includes a base member comprising a planar working surface, a frame circumscribing a first cavity at least partially defined by the planar working surface, and a plurality of plates configured to be received in the first cavity for forming a second cavity of a desired shape and size. The plurality of plates at least partially define the second cavity configured to receive a work piece. The plurality of plates may be replaced with plates of various sizes to vary at least one of the size and shape of the second cavity.

Modular tooling systems and methods

A perforation system is disclosed that utilizes an optical beamlet generator and a scanner (e.g., at least two moveable mirrors). The optical beamlet generator may be a lenslet array or a diffractive optical element. The optical beamlet generator outputs a plurality of beamlets from a single input laser beam. These beamlets are moved in at least two dimensions relative to a surface of a substrate to form perforations in the substrate.

Substrate perforation system and method using beamlets

A method of manufacturing a thermoplastic panel may comprise: laying up a panel preform within a consolidation assembly, the panel preform comprising a plurality of plies of material comprising thermoplastic resin and fiber; generating, via a hot bond unit, a vacuum environment within the consolidation assembly; and heating, via the hot bond unit and through a heated blanket within the consolidation assembly, the panel preform.

Systems and methods for thermoplastic panel manufacturing

An induction welding system includes a first gantry, a second gantry, and a support structure. The first gantry includes a first frame and a first plurality of trunks. The first plurality of trunks defines a first curved inner support surface of the first gantry. The first curved inner support surface has a first curvature geometry. The second gantry includes a second frame and a second plurality of trunks. The second plurality of trunks defines a second curved inner support surface of the second gantry. The second curved inner support surface has a second curvature geometry which is different than the first curvature geometry. The support structure includes at least one tooling member defining a curved outer support surface of the support structure. The support structure is longitudinally moveable relative to the first gantry and the second gantry.

Systems and methods for induction welding

Various arrangements and methods are disclosed for forming one or more perforations on a substrate surface using a laser system, at least one rotating polygon mirror, and at least one other movable mirror. A rotating polygon mirror may be used to define a plurality of perforations in a row set or band on a substrate surface by incrementing (e.g., moving) a first mirror between a plurality of fixed (e.g., pointing) positions. A rotating polygon mirror may be used to define a plurality of perforations in a row set or band on a substrate using a first mirror that is maintained in a fixed (e.g., pointing) position. A first rotating polygon mirror and a second rotating polygon mirror may be used to define a plurality of perforations in a row set or band on a substrate surface, where the first and second polygon mirrors are used to define an extent of a given perforation in two dimensions on the substrate.

Substrate perforation system and method using polygon mirror(s)

Growing community of inventors

Corona, CA, United States of America

Andrew Adan