Ethicon, Gmbh

Andres Folch

David D Demarest

John F Blanch

Timothy P Lenihan

William F Smith

A device for singulating surgical needles from a bulk supply of needles includes a vibratory bowl for receiving the supply of needles. The bowl has a floor to receive the needles, a track extending from the floor to a needle discharge point and a selectively vibrating motor to vibrate the surgical needles into a single file along the track. A discharge device has first and second needle receiving pockets, and positions the first and the second needle receiving pockets below the needle discharge point. A controller selectively vibrates the vibratory bowl and selectively positions the first and second needle pockets below the needle discharge point, the controller singulating individual needles from the single file of needles into the first and second needle receiving pockets. A discharger discharges the singulated needles in a spaced relationship on a conveyor for subsequent imaging at an inspection station.

Needle sorting device

A device for singulating surgical needles from a bulk supply of needles including a vibratory bowl assembly for receiving said bulk supply of needles. The bowl assembly having a floor to receive the needles, a track extending from the floor to a needle discharge point and a selectively vibrating motor to vibrate the surgical needles into a single file along the track; a discharge device having first and second needle receiving pockets, the device positioning the first and the second needle receiving pockets below said needle discharge point; a controller for selectively vibrating the vibratory bowl and selectively positioning the first and second needle pockets below the needle discharge point, the controller singulating individual needles from the single file of needles into the first and second needle receiving pockets; a discharger for discharging the singulated needles in the first and second needle pockets in a spaced relationship on a conveyor for subsequent imaging at an inspection station.

A needle sorting device including an infeed device which first singulates a bulk supply of surgical needles into single file with an intermittently driven vibratory feed bowl assembly, and then individually separates and deposits the needles on a first conveyor for transmission to a processing station with a linear slide discharge mechanism. The first conveyor is translucent and during transit, one or more cameras obtain an image of the individual deposited needles. The image is digitized and the digital signals are transmitted to a control system computer which evaluates the position and orientation for needles and processes the information to obtain data for communication to one or more robot assemblies having grippers. Utilizing the position and orientation data, the robot assembly grippers removes selected needles from the first conveyor and transfers each needle to an engagement device located upon a second precision conveyor. This second precision conveyor is provided with additional devices to further orient the needle transferred thereto. A moveable hard stop is provided at the end of the precision conveyor to provide precise positioning of the needle to an accuracy of 0.001 inch at needle hand-off. Each oriented and precisely positioned needle is conveyed by the second conveyor to an automatic swaging station where sutures are automatically attached.

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Bethlehem, PA, United States of America

Andres Folch