Ciena Corporation

Lucent Technologies Inc.

At+t Corp.

Andrei Csipkes

John Mark Palmquist

William Keith Chandler

Iqbal Mahmud Dar

Waqar Mahmood

Dave A Schwarten

Michael J Ransford

Mike J Ransford

David A Schwarten

Bryan Coin

Chao Jiang

Ian A White

Thomas R Boyer

Henry H Yaffe

Erin Sahinci

Muid Ur-Rehman Mufti

Charles Austin Benner

Glen D Porter

Qiong Zhan

Balakrishnan Sridhar

Jun Bao

Donald Q Snyder

Nadir Shah

Gary N Kles

Niakam Kazemi

Michael E Schollian

Steve B Alexander

Yves Pradieu

Felton Davis

Muhammad Raza

An optical module inspection circuit on an optical platform includes an optical module carrier for precisely aligning optical devices with optical interfaces of inspection equipment located at fixed positions in the optical module inspection circuit. The module-includes an apparatus for conveyance along a top surface of the optical platform. The module may be conveyed automatically to predetermined positions on the optical platform to automate alignment and positioning of optical devices with respect to optical inspection stations in the optical test circuit.

Precision continuous surface guided optical module carrier and method of using same

A method and apparatus for performing parallel asynchronous testing of a plurality of optical modules utilizes state machines that may be implemented in a common controller. Desired optical tests are selected by an operator. The invention determines if a testing process or instrument required for the selected optical tests is available. A COM port may also be locked for each of the selected optical tests from among a plurality of COM ports to prevent interference between different tests. By reserving resources such as COM ports and testing instruments in this fashion the invention may asynchronously initiate execution of the selected optical tests. If a resource such as a COM port, testing process or instrument is not currently available, the test is place in COM port and testing queues to await availability of that resource. Once a test is completed, the resource is unlocked so that one of the state machines may asynchronously initiate another test. Various displays are generated so that an operator may view the progress of each of the tests. A database is utilized to store test results as well as test recipes and test instrument drivers that aid in the control of a testing architecture.

Method and apparatus for performing parallel asynchronous testing of optical modules

A system for conducting optical tests on a plurality of optical modules includes a plurality of optical signal sources and optical signal degradation elements optically communicating with input switches. The input switches sources supply optical test signals to optical modules (units under test) plugged into a common shelf. Output optical switches supply the output signals to a range of optical test equipment. A controller utilizes a database of test recipes to supervise and control the optical signal sources, optical signal degradation elements, units under test, input switches, output switches, and test equipment to conduct a variety of optical tests on the modules. With this architecture it is possible to subject a variety of different optical modules to a variety of different optical tests.

Optical module testing system

A system for calibrating a plurality of optical modules includes a plurality of optical signal sources and optical signal degradation elements optically communicating with input switches. The input switches supply optical test signals to optical modules (units under test) plugged into a common shelf. Calibration switches including variable optical attenuators may be used to adjust the input signal levels and alternately supply adjusted signals to an optical power meter and the units under test. A controller is used to control the adjustment and thereby provide defined, measured signal levels to the units under test. By reading data from the units under test and using these defined signal levels, the optical modules may be calibrated or diagnosed. Output optical switches are used in a similar fashion to calibrate or diagnose the outputs of the units under test. In addition to input/output power calibration, the invention may also perform wavelength calibrations.

Optical module calibration system

A method of controlling an optical fiber splicing machine utilizes a power control mode to control the amount of power delivered to fuse the fibers. In the power control mode, the attenuation is measured while the fusing process is occurring. The power control mode shuts down the splicer when the measured insertion loss is less than or equal to the target insertion loss value plus a margin value. The margin value accounts for the transient attenuation difference value indicative of the changing attenuation as the splice cools. If the desired attenuation is not achieved, an energy control mode is utilized which controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the energy mode is repeated. At each iteration the splicing control function utilized by the energy control mode may be reprogrammed. With these techniques, optical fibers may be spliced having a controlled attenuation to within &plus;/&minus;0.1 dB or better. A system for performing the attenuating splice uses, in addition to a optical fiber splicing machine, a laser and power meter to measure insertion loss as well as a controller to implement the splicing methods.

Attenuating splice, system, and method therefor

A method of controlling an optical fiber splicing machine utilizes an optimized power control mode to control the amount of power delivered to fuse the fibers. The attenuation is measured while the fusing process is occurring and a final jump value is calculated. The final jump value is indicative of the transient attenuation difference that occurs as the splice cools. The optimized power control mode shuts down the splicer when the measured insertion loss is less than or equal to the difference between the estimated final jump value and the desired attenuation. The final jump value may also be recalculated as further data are gathered during the splicing process. If the desired attenuation is not achieved, an optimized energy control mode is utilized which determines optimal energy settings and controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the optimized energy mode is repeated. At each iteration the energy settings are re-determined and the splicing control function utilized by the splicer may be reprogrammed. Furthermore, the estimation parameters used to estimate the final jump may be adjusted between each iteration of the optimized power control mode. These adjustments as well as the determination of the energy settings may be aided by a knowledge base and intelligent control techniques that learn as a greater number of splicing operations are performed.

Attenuation splice, system and method therefor using estimation algorithm and closed loop intelligent control

A system and method analyze raw data derived from a manufacturing control facility, the manufacturing control facility for manufacturing at least one device by execution of a sequence of assembly operations. A preprocessor is used to receive the raw data from the manufacturing control facility and to configure the raw data into a predetermined database format. The raw data after being configured by the preprocessor is stored into a database. A server transmits queries and results between the database and at least one user terminal. The results transmitted by the server are displayed on at least one graphical user interface at the user terminal, the results being indicative of at least one performance parameter of the assembly operations.

Data analyzer system and method for manufacturing control environment

Control of an interconnection process for optical fibers involves evaluating the status of all modules used in the process and moving an optical fiber through the process in accordance with the status of the modules. Such control allows more than one fiber, and more than one fiber type, to be processed simultaneously. The processing may be optimized using fuzzy logic to track when operations performed by a module are near completion. A graphical user interface displaying the movement of the optical fibers through the process may also be provided.

System for controlling a process for interconnection of optical fibers including fuzzy logic control and optimization architecture

A workstation for use in the assembly of component parts includes a computer terminal having a display and at least one input device, a test apparatus operatively coupled to the computer terminal, and an application program which generates a first display screen for display of an assembly procedure to be followed by an assembler on the display of the computer terminal and a second display screen for display of test results obtained by the test apparatus on said display of said computer terminal. In the case where at least one of multiple assembly steps includes a test function, the application program automatically performs the test function using the test equipment and inhibits display of a next assembly step in the event that results of the test function are outside predetermined parameters.

Manufacturing control station

A vision system is provided which allows viewing and/or inspection of an end surface of an optical fiber through a bulkhead on a backplane of a rack. By placing such a vision system on a mount configured to be inserted in the rack, the use of such a vision system does not require the rack design be modified or that other modules be removed. Preferably an adapter for mating the vision system with the bulkhead may be moved to position the adapter relative to the bulkhead housing the fiber of interest.

Vision system for inspecting interconnections of optical cards mounted in a rack and associated methods

A communications system includes a plurality of work stations and a relational database operatively linked therewith. Each of the workstations includes a computer terminal having a display and at least one input device, test apparatus operatively coupled to said computer terminal, and an assembly application program which generates a first display of an assembly procedure to be followed by an assembler on said display of said computer terminal and a second display screen for display of test results obtained by said test apparatus on said display of said computer terminal. The relational database stores data which is independent of the assembly program and which indicative of the assembly procedure used by the assembly application program. A data structure of the relational database includes an tracking table and an action table, in which the tracking table being used to link to data contained in the action table. The tracking table identifies a type of product, a serial number of the product, and process steps associated with the product, and the action table identifies work instructions, test files and automated manufacturing files.

Manufacturing control network having a relational database

An optical assembly workstation includes a principal work surface and a movable work surface arranged above the principal work surface, with the elevated work surface being movable back and forth in at least one axial direction relative to the principal work surface. A frame assembly provides both support and a mechanism for moving the elevated work surface relative to the principal work surface. The movable work surface is either configured to receive an optical work piece, or is itself the optical work piece. The arrangement of a movable work surface over the principal work surface provides flexibility in optical test and optical assembly equipment placement, frees the principal work surface area of clutter, and reduces the probability of inadvertent damage to the optical fibers and optical assemblies being manufactured or tested at the optical assembly workstation.

Optical assembly workstation having an elevated work surface movable

An apparatus for integrating steps of a process for interconnecting optical fibers. The apparatus contains a planar surface having a plurality of openings. A plurality of optical fiber processing modules are suspended within the plurality of openings, with each of the modules configured to execute a different step of the optical fiber interconnection process. A material transfer mechanism, such as a robot arm, is arranged above the planar surface and is connected to a controller. The apparatus can incorporate an optical fiber precision handling tool, which holds, transports and aligns the fibers to be processed. The robot arm is operative to pick-up and move the optical fiber precision handling tool between the plurality of modules. This allows the optical fibers to be transferred through a series of process steps without having to re-secure or re-orient the fibers between the steps.

Apparatus for integrating steps of a process for interconnecting optical

An optical module inspection circuit on an optical platform includes an optical module carrier for precisely aligning optical devices with optical interfaces of inspection equipment located at fixed positions in the optical module inspection circuit. The module includes an apparatus for conveyance along a top surface of the optical platform. The module may be conveyed automatically to predetermined positions on the optical platform to automate alignment and positioning of optical devices with respect to optical inspection stations in the optical test circuit.

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Lawrenceville, GA, United States of America

Andrei Csipkes