Johnson Matthey Public Limited Company

Johnson Matthey Inc.

Andrea Hawkins

Raj Rao Rajaram

Stephen Poulston

Stanislaw Edmund Golunski

Debnath De

Wendy Manning

Christopher John Bennett

John P Coll

David William James

A method of coating substrate monoliths is disclosed. The method comprises locating a containment means on top of the first end face of the monolith; and dosing a predetermined quantity of washcoat composition comprising a liquid phase, at least one polysaccharide rheology modifier and at least one of (i) a suspension of metal oxide particles into the containment means; and (ii) at least one metal salt solute in the liquid phase. The locating step may occur before or after the dosing step. Pressure is applied to the washcoat composition to generate shear stress and to transfer an entirety of washcoat composition into the channels of the monolith by plug flow. Substantially all of the predetermined quantity is retained within the monolith. The part-coated monolith is then rotated so that the second end face is located at the top, and the first three steps are repeated without drying the part-coated monolith.

Method of applying washcoat to monolithic substrate

Growing community of inventors

Reading, United Kingdom

Andrea Hawkins