Philip Morris Inc.

Amitabh Das

Seetharama C Deevi

A Clifton Lilly, Jr

Susan E Wrenn

Grier S Fleischhauer

F Murphy Sprinkel, Jr

Michael L Watkins

Mary Ellen Counts

Willie G Houck, Jr

Francis V Utsch

D Bruce Losee

Alfred L Collins

Peter J Lipowicz

Charles T Higgins

Billy J Keen, Jr

G Robert Scott

Robert L Ripley

Robert E Lee

Renzer R Ritt, Sr

Constance H Nichols

Wynn R Raymond

Hugh J McCafferty, Ii

Everett C Grollimund

James M Washington

Ulysses Smith

W Randolph Sweeney

A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in undesirable flavor generation when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Flavor generating article

A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in off-tastes when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Heater element of an electrical smoking article and method for making

A method is disclosed for mechanically and electrically bonding metallic materials and semiconductor materials. The method according to the invention may be used, for example, in forming a semiconductor electrical heater, particularly for use in electrical smoking articles. A metallic element, such as a copper alloy power supply tab, is laser welded to a semiconductor element, such as a doped silicon resistive heater element. A laser beam is directed through a hole in the copper alloy tab to melt some silicon material, which flows into the hole in the copper tab, reacts and intermixes with the copper and solidifies to form a slug containing copper silicide. A protective material such as nickel may be applied to protect the copper silicide from oxidation if desired. An ohmic, low resistance contact and high strength bond is provided between the parts.

Semiconductor electrical heater and method for making same

A lighter is provided having a tobacco flavor heating system which includes a rotatable tobacco containing disc or spiral. This disc or spiral is registered in thermal proximity to a heating element and heated to generate tobacco flavors in response to a sensor. The disc and spiral are sized to provide a convenient number of puffs before disposal. Housings are provided for the disc and spiral to store, register and dispose the tobacco product efficiently. An induction heating system can be employed.

Electrical lighter with a rotatable tobacco supply

Flavor generating article and method for making same

A thin film layer of primarily platinum is deposited onto a ceramic substrate and electrical connections are applied to the platinum layer to form a heater. In a preferred embodiment, the electrical connections comprise two electrically conductive posts fixed to the ceramic substrate at a first end and electrically contacting the platinum heater layer near this first end. Preferably, the heater layer forms mounds at each post and a thinner region therebetween, resulting in a resistance profile which concentrates heating in the thinner region and reduces undesired heating of the post area. Such heaters can be employed individually or in conjunction with other similar heaters.

Platinum heater for electrical smoking article having ohmic contact

Growing community of inventors

Midlothian, VA, United States of America

Amitabh Das