Black Decker Inc.

Alpay Hizal

Erik A Ekstrom

Alexandros T Theos

Michael D Grove

Eric W Wachter

Matthew J Velderman

Redeat Girma Alemu

Eric Watcher

An electronic switch module includes a circuit board having conductive pads coupled to a power source and a sense pad coupled to an output signal; and a variable-speed actuator assembly having an actuator positioned adjacent a side edge of the circuit board and moveable along a movement axis, a plunger coupled to the actuator, and a conductive wiper secured to the plunger in contact with the circuit board. The wiper includes a first leg arranged to slidably engage the sense pad and a second leg arranged to slidably engage at least one of the conductive pads. The sense pad is longitudinally aligned with the conductive pads. The first leg of the wiper is located between the actuator and the second leg, and the sense pad is located between the side edge of the circuit board and the conductive pads.

Switch module for a power tool

An electronic switch module for a power tool having an electric motor is provided, including a printed circuit board (PCB), power switches mounted on the PCB and configured to switchably supply electric power from a power source to the electric motor, a series of primary heat sinks mounted on the PCB in association with the power switches, and a secondary heat sink mounted on the primary heat sinks. Output wires attached to the PCB to facilitate electrical connection between the power switches and the electric motor are passed through a slot of the secondary heat sink.

Electronic power module for a power tool having an integrated heat sink

An electronic module is provided including: a circuit board including conductive pads and a sense pad coupled to an output signal; an actuator having a wiper member accommodating a conductive wiper, the wiper having a first end arranged to slidably engage the sense pad and a second end arranged to slidably engage at least one of the conductive pads; and at least one gap disposed to partition the sense pad into segments along an axial movement path of the conductive wiper, the segments being electrically connected to each other to have the same electric potential.

Variable-speed input unit having segmented pads for a power tool

An electronic switch module for a power tool having an electric motor is provided, including a printed circuit board (PCB), power switches mounted on the PCB and configured to switchably supply electric power from a power source to the electric motor, a series of primary heat sinks mounted on the PCB in association with the power switches, and a secondary heat sink mounted on the primary heat sinks and securely fastened to at least one of the primary heat sinks via a fastener, the secondary heat sink being electrically insulated from at least one of the primary heat sinks.

An electronic switch and control module for a power tool having an electric motor is provided. The module includes a printed circuit board (PCB), an encapsulation member forming an enclosed compartment enclosing a portion of a surface of the PCB, and power switches mounted on the surface of the PCB outside the enclosed compartment, where the power switches are electrically configured to switchably connect a supply of electric power from a power source to the electric motor. The module further includes an input unit having at least one electro-mechanical element at least partially disposed within the enclosed component and generating a signal for controlling a switching operation of the plurality of power switches.

Integrated electronic switch and control module for a power tool

A directional input unit is provided for a power tool having an electric motor is provided, where the input unit is configured to output a signal indicative of a rotational direction of the electric motor. The input unit includes a forward/reverse actuator having a lever extending from an engagement member and pivotable around a pivot member, the lever having a contact tip, and a biasing member. The biasing member including a lever engaging member engaging the contact tip and having an upper portion and a lower portion with a groove formed at an end common point of the upper and lower portions. A first leg of the biasing member extend downwardly from the upper portion and arranged to be securely received inside an opening of a holder, and a second leg extends upwardly from the lower portion outside the opening between the lever engaging member and the first leg.

Biasing member for a power tool forward/reverse actuator

An electronic switch and control module for a power tool having an electric motor is provided. The module includes a module housing including a bottom surface, side walls, and an open face, a printed circuit board (PCB) received from the open face of the module housing and securely disposed within the module housing at a distance from the bottom surface of the module housing; power switches mounted on a top surface of the PCB, and heat sinks discretely arranged and each mounted over a respective one of the plurality of power switches and secured to the top surface of the PCB to transfer heat away from the power switch through the open face of the module housing. The module further includes an input unit having conductive tracks disposed on the PCB and an electro-mechanical element engaging the plurality of conductive tracks, the input unit generating a signal for controlling a switching operation of the plurality of power switches, and a controller mounted on the PCB configured to control the switching operation of the power switches based on the signal from the input unit.

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Columbia, MD, United States of America

Alpay Hizal