Cotton, Inc.

Allen R Winch

William A Rearick

Charles H Chewning, Jr

Joseph K Jones

A squeeze roll arrangement and method is disclosed for high expression squeeze roll liquor expression of non-woven fiber batts. An auxiliary conveyor belt is provided to squeeze the batt before passing through the nip of the squeeze rolls with the batt. In this way, a portion of the liquor carried by the batt is expressed prior to passage of the batt through the nip. Since the batt is carried by the auxiliary conveyor belt, disruption of the batt is minimized. Preferably, chains are provided on either side of the batt to maintain a preferred orientation of the batt. Various sprockets and pulleys are provided as desired to guide the chains with various turn rollers provided to carry the conveyor belt. The chains are flexibly attached to the edges of the belt to continuously guide the belt. In this way, alignment of the belt on the turn and squeeze rolls is maintained.

High expression squeeze roll liquor extraction of nonwoven batts

A total fiber recovery method and apparatus are disclosed which will recover substantially all of the usable fiber contained in discarded waste material comprising a mixture of fibers, motes and trash. The method consists of conveying the input material into a cleaner and opener which rejects a large portion of the heavy trash and motes. The remaining fiber is transported into a lint cleaner which drops out more motes and smaller trash. From there the partially cleaned fiber is transported to a first cleaner and carder which will clean and orient the fiber. The trash and motes rejected by the cleaner and opener, the lint cleaner, and the first cleaner and carder are collected and cleaned in a drum screen cleaner to remove the heavy trash. The partially cleaned fiber is then transported into a carder and opener where the fibers, including the motes, are fully opened. The opened fiber is then transported to a second cleaner and carder for cleaning and orienting. The outputs of the first and the second cleaner and carder are baled separately to obtain a long fiber fraction and a short fiber fraction respectively.

Total fiber recovery method and apparatus

A method and apparatus for impregnation of a dry fabric is disclosed including a purging device which is provided immediately upstream of a supply of liquid within an impregnation tank. The purging device urges a condensable gas through the dry fabric immediately prior to entry of the fabric into the liquid with the purging device providing a pressure differential across the fabric. The fabric is preferably conveyed by a first endless conveyor belt through a passageway of the purging device and subsequently into the impregnating liquid and beneath a first squeeze roller. The purging device displaces the non-condensable gas or air within the fabric with a condensable gas preferably steam.

Apparatus and method for impregnating a dry fiber batt

Processes and apparatus for treating fibrous materials for subsequent processing are described. Such processes and apparatus are able to provide a continuously high throughput, e.g., 400 pounds per hour or more, while achieving an acceptable degree of cleanliness and uniformity with a substantial absence of formation of neps. In a preferred embodiment, the fiber treatment unit includes a train of rolls adjacently mounted for rotation about parallel axes. Adjacent rolls rotate in opposite directions and each is provided with a plurality of fiber grabbing, card clothing teeth. A number of additional carding points about the rotating cylinders are provided. Numerous trash removing assemblies adjacent the rotating rolls provide for removal of trash and other dry particles, thus preventing escape of such particles into the atmosphere and minimizing health hazards at this and subsequent fiber process stages. In order to achieve the stated objective of high capacity, the several rolls are rotated typically at excessively higher than conventional card peripheral velocities. Fiber may be fed to the apparatus of the present invention either by a single feed roll/feed plate arrangement, or by a plurality of feed roll/feed plate arrangements. Various air suction devices may be arranged throughout the apparatus to assist in particulate matter removal. In some situations, particulate matter removal may be undesirable during specific portions of the process and such removal is therefore prevented by a selective placement of solid shrouding members.

Process and apparatus for treating fibrous materials for subsequent

An apparatus and method for providing an impregnation/rinsing of a web with fluid is disclosed wherein the web is repeatedly gently squeezed and allowed to open. A preforated conveyor belt carries the web within a longitudinal tank in which a series of squeeze rollers and a series of singular or cooperating rollers are arranged with the cooperating rollers being disposed intermediate the squeeze rollers. The web is carried by the conveyor belt beneath the first squeeze roller where the web is gently squeezed in a nip defined between the conveyor belt and the roller. The conveyor belt then carries the web above a cooperating roller. After the web has been gently squeezed, it is allowed to absorb the fluid in the tank without restraint until the web is gently squeezed again between the conveyor belt and the next squeeze roller. The steps of squeezing and absorbing are repeated throughout the longitudinal tank. Fluid is supplied to the longitudinal tank by one or more orifices which receive fluid from either a collection tank provided beneath the conveyor belt and longitudinal tank and/or from a supply of fresh fluid. The fluid in the tank typically travels in a path which is opposed to the general direction of travel of the web within the tank, especially when the apparatus is used as a rinser.

Impregnator/rinser

An apparatus and method for providing an impregnation/rinsing of a web with fluid is disclosed wherein the web is repeatedly gently squeezed and allowed to open. A perforated conveyor belt carries the web within a longitudinal tank in which a series of squeeze rollers and a series of singular or cooperating rollers are arranged with the cooperating rollers being disposed intermediate the squeeze rollers. The web is carried by the conveyor belt beneath the first squeeze roller where the web is gently squeezed in a nip defined between the conveyor belt and the roller. The conveyor belt then carries the web above a cooperating roller. After the web has been gently squeezed, it is allowed to absorb the fluid in the tank without restraint until the web is gently squeezed again between the conveyor belt and the next squeeze roller. The steps of squeezing and absorbing are repeated throughout the longitudinal tank. Fluid is supplied to the longitudinal tank by one or more orifices which receive fluid from either a collection tank provided beneath the conveyor belt and longitudinal tank and/or from a supply of fresh fluid. The fluid in the tank typically travels in a path which is opposed to the general direction of travel of the web within the tank, especially when the apparatus is used as a rinser. Various devices and arrangements of belts may be added, if desired, to prevent the web from adhering to the surface of the squeeze rollers.

An apparatus and method for providing an impregnation/rinsing of a web with fluid is disclosed wherein the web is repeatedly gently squeezed and allowed to open. A perforated conveyor belt carries the web within a longitudinal tank in which a series of squeeze rollers and a series of singular or cooperating rollers are arranged with the cooperating rollers being disposed intermediate the squeeze rollers. The web is carried by the conveyor belt beneath the first squeeze roller where the web is gently squeezed in a nip defined between the conveyor belt and the roller. The conveyor belt then carries the web above a cooperating roller. After the web has been gently squeezed, it is allowed to absorb the fluid in the tank without restraint until the web is gently squeezed again between the conveyor belt and the next squeeze roller. The steps of squeezing and absorbing are repeated throughout the longitudinal tank. Fluid is supplied to the longitudinal tank by one or more orifices which receive fluid from either a collection tank provided beneath the conveyor belt and longitudinal tank and/or from a supply of fresh fluid. The fluid in the tank typically travels in a path which is opposed to the general direction of travel of the web within the tank, especially when the apparatus is used as a rinser.

Processes and apparatus for treating fibrous materials for subsequent processing are described. Such processes and apparatus are able to provide a continuously high throughput, e.g., 400 pounds per hour or more, while achieving an acceptable degree of cleanliness and uniformity with a substantial absence of formation of neps. In a preferred embodiment the fiber treatment unit includes a train of rolls adjacently mounted for rotation about parallel axes. Adjacent rolls rotate in opposite directions and each is provided with a plurality of fiber grabbing, card clothing teeth. A number of additional carding points about the rotating cylinders are provided. Numerous trash removing assemblies adjacent the rotating rolls provide for removal of trash and other dry particles thus preventing escape of such particles into the atmosphere and minimizing health hazards at this and subsequent fiber process stages. In order to achieve the stated objective high capacity, the several rolls are rotated typically at excessively higher than conventional card peripheral velocities. The process and apparatus described may be used to provide a very fine opening, with orientation, and cleaning as one stage in multi-stage cotton fiber total systems which may involve processing from initial greige bale to greige fiber supply package to a finisher card to produce card sliver for yarn spinning, or the output from the very fine opening and cleaning fiber treatment unit may be used for batch kier or continuous chemical cleaning to supply non-woven or yarn spinning operations.

Growing community of inventors

Westfield, NJ, United States of America

Allen R Winch