Siemens Gamesa Renewable Energy A/s

Siemens Aktiengesellschaft

Allan Hurup

Mogens Nielsen

Claus Burchardt

Gabriele Chiesura

Wei Sun

Henrik Stiesdal

Bendt Olesen

Jens Jørgen Østergaard Kristensen

Michael Nørlem

Simon Vestphael Russek

Allan Biegel

Karsten Krarup

Steffen Steffensen

Michael Noerlem

Michael Nauheimer

Lars Hedegaard

Jens Jørgen ØStergaard Kristensen

Michael Norlem

Brendt Olesen

A method for manufacturing a wind turbine blade is provided, including the steps of: a) arranging a fiber lay-up on a mandrel tool, the mandrel tool including a frame and, as seen in cross-section, at least two mandrel portions connected to the frame, and wherein at least a portion of the fiber lay-up is supported by an outer surface of the at least two mandrel portions, b) reducing a cross-section size of the mandrel tool by retracting at least one of the mandrel portions towards the frame, c) arranging the mandrel tool inside adjacent blade sections, d) increasing the cross-section size of the mandrel tool by extending at least one of the mandrel portions away from the frame, and e) infusing at least a portion of the fiber lay-up with a resin and curing the resin to obtain a cured joining portion joining the blade sections inside.

Mandrel tool

A wind turbine blade for a wind turbine is provided, the wind turbine blade including: an electrical conductor for conducting lighting strikes towards a hub of the wind turbine, a fiber sock fully enclosing the electrical conductor when seen in cross-section, a support element, and at least one finger connecting the support element and the fiber sock, the fiber sock, the support element and the at least one finger being made of electrically conductive fibers for conducting lightning strikes from the support element to the electrical conductor. Such a fiber sock mitigates the risk of delamination around the electrical conductor resulting from injected high voltages in case of lightning strikes.

Wind turbine blade, a wind turbine and a method for manufacturing a wind turbine blade

Provided is a method of manufacturing an adaptable pre-cast resin-infused carbon-fiber beam, which method includes the steps of arranging a plurality of elongate carbon-fiber blocks side by side; arranging sheets to enclose the blocks and to extend over opposing faces of adjacent blocks; arranging the sheets to converge as an outwardly projecting elongate bead at a junction between adjacent blocks; and pulling on the elongate bead to inhibit resin flow between blocks during a resin infusion step. Also provided is a pre-cast adaptable carbon-fiber beam manufactured using that method; a method of manufacturing a wind turbine rotor blade; and a wind turbine rotor blade.

Method of manufacturing an adaptable carbon-fiber beam

Method for manufacturing a wind turbine blade and mandrel tool

A method for manufacturing a wind turbine blade, comprising the steps of: arranging (SS) a joining portion () comprising a fibre lay-up inside adjacent blade sections, covering (S) the joining portion () and the adjacent blade sections at least partially with a vacuum bag, and applying vacuum to a space () covered by the vacuum bag (), infusing at least the fibre lay-up () with a resin () and curing (S) the resin () to obtain a cured joining portion () joining the blade sections () inside. A light-weight and at the same time strong blade section joint is provided. In particular, the strength of this laminate joint formed by vacuum infusion is comparable to the strength of the pristine laminate. Compared to a connection using an adhesive, the laminate joint formed by vacuum infusion provides a lighter and stronger blade section joint, in particular, a better weight-to-strength performance.

Method for manufacturing a wind turbine blade and wind turbine blade

Provide is a rotor blade for a wind turbine, including a hollow blade body with a root and a tip, wherein the blade body is split along a split plane into two body parts, one extending from the root to a first connection section and the other extending from a second connection section to the tip, wherein the first and the second connection sections are adapted to overlap each other in the connected position.

Segmented rotor blade for a wind turbine

A wind turbine blade includes an elongated blade body extending from a root to a tip with a trailing edge, whereby at least one beam-like reinforcement means is integrated in the blade body adjacent to the trailing edge for reinforcing the region of the trailing edge, with the reinforcement means extending partly over the length of the blade body, wherein the reinforcement means is a pre-casted carbon beam including carbon fibers.

Wind turbine blade

A modular molding device for creating a mold for a blade segment of a wind turbine blade of a wind turbine, the modular molding device including: a flexible support plate forming the mold for the blade segment, at least one bending apparatus including at least a first end and a second end, the at least one bending apparatus attached to the support plate and configured to bend the support plate from a first support plate shape to at least one second support plate shape, and at least one connection means, which is configured to removably connect the flexible support plate of the modular molding device with at least one connection of a flexible support plate of another modular molding device is provided. Moreover, a molding system and a method for creating a mold for a blade segment of a wind turbine blade of a wind turbine is also provided.

Modular molding device, molding system and method for creating a mold for a blade segment of a wind turbine blade of a wind turbine

A mold and method for vacuum assisted resin transfer molding of a fiber reinforced laminated structure are provided. The mold includes a first mold part and a second mold part. The first mold part defines a negative impression of the laminated structure, being structurally stable and forming a support for fiber reinforcement layers of the laminated structure. The second mold part connectable to the first mold part for closing the mold and defines together with the first mold part an enclosed space which can be evacuated. The mold further includes a flow duct for guiding a liquid polymer which is formed as a recess in the first mold part and/or a recess in the second mold part that is open towards the enclosed space and extends along a section of the periphery of the first mold part and/or the second mold part.

Growing community of inventors

Nibe, Denmark

Allan Hurup