Boise Cascade Corporation

Realsearch Inc.

Alister C Hume

Paul Dubelsten

Erik J Van Kleek

Lorence E Knowles

Scott Bradley Gough

Victor Peetso

Heber D Layton

A batch debarking apparatus includes a rectangular bin and a plurality of abrader rotors placed across the bin. Log batches are debarked within the bin and discharged laterally through one sidewall of the apparatus.

Batch rotary debarker

A method for forming a product from cellulosic material and thermoactive material is described. A mat is formed from a mixture having a predetermined amount of cellulosic material and a predetermined amount of thermoplastic material. The mat is then consolidated and pressed to a predetermined final product thickness. At least a portion of a surface of the mat or product is then surface modified. Consolidating the mixture may include forming a first face layer, forming a core layer on the first face layer, and forming a second face layer on the core layer. Forming the core layer may include depositing mixtures of wood flakes and plastic flakes according to mixture flake size in successive layers such that the core layer has larger flakes adjacent the first face layer and adjacent the second face layer, and smaller flakes in a middle portion of the core layer. The method also can include fusing a sheet of plastic material to at least one surface of the mat, and surface modifying the plastic material. Grafting chemicals can be applied to surface modified mats, plastic material or products. A composite product also is described. One embodiment of the product comprises a first portion having a first core formed from a mixture comprising a cellulosic material and a thermoplastic material, and at least one face layer attached to the first core. The product also comprises a second portion bonded to the first portion. The second portion comprises a second core formed from a mixture comprising a cellulosic material and a thermoplastic material, and at least one face layer attached to the second core.

Apparatus and method for continuous formation of composites having filler and thermoactive materials, and products made by the method

A method for forming a product from cellulosic material and thermoactive material is described. A mat is formed from a mixture having cellulosic material and thermoplastic material. The mat is consolidated and pressed to a final thickness. At least a portion of a surface of the mat or product may be surface modified. Consolidating the mixture may include forming a first face layer, forming a core layer on the first face layer, and forming a second face layer on the core layer. Forming the core layer may include depositing mixtures of wood flakes and plastic flakes according to mixture flake size in successive layers such that the core layer has larger flakes adjacent the first face layer and adjacent the second face layer, and smaller flakes in a middle portion of the core layer. Consolidation can occur as a mat or composite moves through a hot-gas consolidation zone.

Apparatus and method for continuous formation of composites having filler and thermoactive materials

This invention pertains to a novel wood fibre debris processor. More particularly, this invention relates to an apparatus which can simultaneously segregate or classify and debark in a singular process wood fibre debris which results from storage and handling of logs for primary forest resource manufacturing industries. A wood fibre debris processor comprising: (a) an enclosed frame; (b) at least one rotatable first type abrader roll disposed laterally across an interior of the frame; (c) at least one rotatable second type abrader roll disposed laterally and adjacent to the first type abrader roll across the interior of the frame; (d) at least one first wood fibre debris abrader means disposed on the first type abrader roll; and (e) at least one second wood fibre debris abrader means disposed on the second type abrader type roll.

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Surrey, Canada

Alister C Hume