Intevep, S.a.

The British Petroleum Company, P.l.c.

British Technology Group Limited

Alistair Stewart Taylor

Spencer Edwin Taylor

Maria Luisa Chirinos

Elizabeth Claire Cooper

Ian C Callaghan

Anne Lepre

An HIPR emulsion of bitumen in water is prepared by a method which comprises directly mixing 70 to 98% by volume of bitumen having a viscosity in the range 200 to 500,000 mPa.s at the mixing temperature with 30 to 2% by volume of an aqueous solution of an emulsifying surfactant, percentages being expressed as percentages by volume of the total mixture. Mixing is effected under low shear conditions in the range 10 to 1,000 reciprocal seconds in such manner that an emulsion is formed comprising highly distorted bitumen droplets having mean droplet diameters in the range 2 to 50 micron separated by thin films of water. The emulsions can be cut back to provide stable emulsions of lower bitumen content which are useful in roadmaking and the formation of protective coatings.

Bituminous emulsions

An HIPR emulsion of bitumen in water is prepared by a method which comprises directly mixing 70 to 98% by volume of bitumen having a viscosity in the range 200 to 500,000 mPa.s at the mixing temperature with 30 to 2% by volume of an aqueous solution of an emulsifying surfactant, percentages being expressed as percentages by volume of the total mixture. Mixing is effected under low shear conditions in the range 10 to 1,000 reciprocal seconds in such manner that an emulsion is formed comprising highly distorted bitumen droplets having mean droplet diameters in the range 2 to 50 micron separated by thin films of water. The emulsions can be cut back to provide stable emulsions of lower bitumen content which are useful in road-making and the formation of protective coatings.

Method of preparing HIPR bituminous emulsions

An HIPR (high internal phase ratio) emulsion of oil in water is prepared by directly mixing 70 to 98% by volume of a viscous oil having a viscosity in the range 200 to 250,000 mPa.s at the mixing temperature with 30 to 2% by volume of an aqueous solution of an emulsifying surfactant or an alkali, percentages being expressed as percentages by volume of the total mixture. Mixing is effected under low shear conditions in the range 10 to 1,000 reciprocal seconds in such manner that an emulsion is formed comprising highly distorted oil droplets having mean droplet diameters in the range 2 to 50 micron separated by thin interfacial films. The emulsions are much less viscous than the oils from which they are prepared and may, optionally after dilution, be pumped through a pipeline.

Preparation of HIPR emulsions

This invention relates to a foamable silicate composition comprising (a) one or more alkali metal silicates, (b) a blowing agent, (c) a hardener which can be an acetate or a formate ester of a di-polyhydric alcohol or a polyoxyalkylene glycol and (d) a surfactant having a hydrophilic-lypophilic balance of at least 8. The formulations are readily produced by mixing the components, are pourable, pumpable and sprayable, and give rise to foams of excellent compressive strength and thermal insulation properties under ambient conditions.

Foamable compositions

An HIPR (high internal phase ratio) emulsion of oil in water is prepared by directly mixing 70 to 98% by volume of a viscous oil having a viscosity in the range 200 to 250,000 mPa.s at the mixing temperature with 30 to 2% by volume of an aqueous solution of an emulsifying surfactant or an alkali, percentages being expressed as percentages by volume of the total mixture. Mixing is effected under low shear conditions in the range 10 to 1,000 reciprocal seconds in such manner that an emulsion is formed comprising highly distorted oil droplets having mean droplet diameters in the range 2 to 50 micron separated by thin interfacial films. The emulsions are much less viscous than the oils from which they are prepared and may, optionally after dilution, be pumped through a pipeline. Viscous crude oils may be transported by this method.

Preparaton of HIPR emulsions and transportation thereof

Heavy crude oil is recovered from tar sand by treating the tar sand with a low concentration emulsion of a solvent in water containing 0.5 to 15% by volume of the solvent. Suitable solvents include hydrocarbons and halogenated hydrocarbons. Solvent-in-water emulsions are efficient in extracting bitumen with the major advantage of greatly reduced solvent: tar sand ratios.

Growing community of inventors

Yateley, United Kingdom

Alistair Stewart Taylor