Imperial Innovations Limited

Impression Technologies Limited

Ip2ipo Innovations Limited

Alistair Foster

Jianguo Lin

Trevor A Dean

Daniel Balint

John Dear

Omer El Fakir

George Adam

Liliang Wang

Lilang Wang

Trevor Dean

A method of forming a part from sheet metal alloy is provided, for example, forming a part from aluminium alloy. The method comprises heating (A) the sheet metal alloy to a temperature at which solution heat treatment of the alloy occurs and so as to achieve solution heat treatment. The sheet is cooled (B) at at least the critical cooling rate for the alloy and then placed between dies to form (C) it into or towards the part.

Method of forming parts from sheet metal alloy

The present invention provides a method of forming a component () from an alloy sheet of material () having at least a Solvus temperature and a Solidus temperature of a precipitation hardening phase, the method comprising the steps of: heating the sheet () to above its Solvus temperature; initiating forming the heated sheet () between matched tools () of a die press and forming by means of plastic deformation towards a final shape whilst allowing the average temperature of the sheet () to reduce at a first predetermined rate A; interrupting the forming of the sheet for a predetermined first interruption period P1 prior to achieving said final shape; and, during the interrupt holding the sheet of material with reduced or no deformation and allowing the average temperature of the sheet to reduce at a second predetermined rate B lower than or equal to the first predetermined rate in order to allow for a reduction in dislocations and completing the forming of the heated sheet into the final shape whilst allowing the sheet to cool at a third rate C greater than said second rate B.

Method of forming components from sheet material

The method relates to a method of forming an Al-alloy sheet component. The method comprises heating an Al-alloy sheet blank to its Solution Heat Treatment temperature at a heating station and, in the case of alloys not in a pre age hardened temper, maintaining the SHT temperature until Solution Heat Treatment is complete. The sheet blank is then transferred to a set of cold dies and forming is initiated within 10 s of removal from the heating station so that heat loss from the sheet blank is minimised. The cold dies are closed to form the sheet blank into a shaped component, said forming occurring in less than 0.15 s, and the formed component is held in the closed dies during cooling of the formed component. The claimed method will find application for any Aluminium alloy with a microstructure and mechanical properties that can be usefully modified by solution treatment and age-hardening.

Process for forming aluminium alloy sheet components

A method of forming a part from sheet metal alloy is provided, for example, forming a part from aluminium alloy. The method comprises heating (A) the sheet metal alloy to a temperature at which solution heat treatment of the alloy occurs and so as to achieve solution heat treatment. The sheet is cooled (B) at least the critical cooling rate for the alloy and then placed between dies to form (C) it into or towards the part.

Method of forming a component of complex shape from an Al-alloy sheet or a Mg-alloy sheet. The method includes the steps of: a) heating the sheet to a temperature below the solution heat treatment (SHT) temperature for the alloy; b) forming the heated sheet between heated dies into or towards the complex shape; c) heating the sheet to at least its SHT temperature and substantially maintaining that temperature until SHT has been completed; and d) quenching the solution heat treated sheet between cold dies and at the same time completing the forming into the complex shape or maintaining that shape.

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Coventry, United Kingdom

Alistair Foster