Saudi Arabian Oil Company

Ali Nader Al-Jishi

Ki-Hyouk Choi

Emad Naji Al-Shafei

Ali S Al-Nasir

Mohammad F Al-Jishi

Mohammed Z Al-Bahar

Mohamed Al-Bahar

Lianhui Ding

Manal Al-Eid

A process for producing olefins from the hydrocarbon feed includes introducing the hydrocarbon feed into a Solvent Deasphalting Unit (SDA) to remove asphaltene from the hydrocarbon feed producing a deasphalted oil stream, wherein the SDA comprises a solvent that reacts with the hydrocarbon feed, and the deasphalted oil stream comprises from 0.01 weight percent (wt. %) to 18 wt. % asphaltenes; introducing the deasphalted oil stream into a steam catalytic cracking system; steam catalytically cracking the deasphalted oil stream in the steam catalytic cracking system in the presence of steam and a nano zeolite cracking catalyst to produce a steam catalytic cracking effluent; and separating the olefins from the steam catalytic cracking effluent.

Systems and processes for producing olefins from crude oil

An integrated process for conversion of a hydrocarbon stream comprising light naphtha to enhanced value products. The process includes passing the hydrocarbon stream through a first reactor, the first reactor being a catalytic bed reactor with a dual-function catalyst to simultaneously reform light naphtha to BTEX and crack light naphtha to ethane, propane, and butanes. Further, the process includes passing an effluent of the first reactor to a gas-liquid separating unit to generate a liquid stream and a gas stream, and passing the gas stream to a gas separator unit to remove hydrogen gas and methane and generate an enhanced gas stream. The process further includes passing the enhanced gas stream through a second reactor, the second reactor being a pyrolysis unit operated at steam cracking conditions to convert ethane, propane, and butanes in the enhanced gas stream to light. An associated system for performing the process is also provided wherein the integrated process does not include passage of a process stream to a separate and independent hydrocracking unit to crack light alkanes in the hydrocarbon stream to smaller alkanes.

Conversion of light naphtha to enhanced value products in an integrated two-zone reactor process

Embodiments of the disclosure provide a method for producing light olefins from a hydrocarbon feed. The hydrocarbon feed and a water feed are introduced to a reactor to produce an effluent stream. The reactor is operated at a temperature and pressure such that cracking reactions occur in the reactor. The reactor includes a catalyst bed including a nanoscale zeolite catalyst having a crystal size ranging between 10 nm and 300 nm. The effluent stream includes the light olefins. The effluent stream is introduced to a first separator to produce a gas phase fraction and a liquid phase fraction. The gas phase fraction includes the light olefins. The liquid phase fraction is introduced to a second separator to produce a liquid hydrocarbon stream and a spent water stream.

Catalyst and process for catalytic steam cracking of heavy distillate

Systems and methods for upgrading a heavy oil feed to a light product comprising distillate fractions and olefins, the method including combining a heavy oil feed with a naphtha-based cracking additive to produce a mixed heavy oil feed; heating the mixed heavy oil feed with a nano-zeolite catalyst to effect catalytic upgrading of the mixed heavy oil feed to produce lighter distillate fractions and olefins in an upgraded product; and separating the lighter distillate fractions from the olefins.

Systems and methods for catalytic upgrading of vacuum residue to distillate fractions and olefins

Systems and methods for upgrading a heavy oil feed to a light product comprising distillate fractions and olefins, the method including combining a heavy oil feed with a naphtha-based cracking additive to produce a mixed heavy oil feed; heating the mixed heavy oil feed with a nano-zeolite catalyst in the presence of steam to effect catalytic upgrading of the mixed heavy oil feed to produce lighter distillate fractions and olefins in an upgraded product, the upgraded product including at least about 30 wt. % olefins; and separating the lighter distillate fractions from the olefins.

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Dhahran, Saudi Arabia

Ali Nader Al-Jishi