Gm Global Technolgoy Operations, Inc.

Alfred Zhang

Brian James Koch

Jing Gao

Gayatri Vyas Dadheech

Charles Weldon Wampler, Ii

Zhe Li

Garrett M Seeman

Yue-Yun Wang

Jason A Graetz

Chia-Ming Chang

Robert S Conell

Alok Warey

Jeffrey S Piasecki

Souren Soukiazian

Justin Bunnell

Daniel M Zehnder

Patrick J Webb

Justin R McDade

Jeffrey A Bednar

Xiumei Guo

A method of making a reference electrode assembly for an electrochemical cell according to various aspects of the present disclosure includes providing a subassembly including a separator layer and a current collector layer coupled to the separator layer. The method further includes providing an electrode ink including an electroactive material, a binder, and a solvent. The method further includes creating a reference electrode precursor by applying an electroactive precursor layer to the current collector layer. The electroactive precursor layer covers greater than or equal to about 90% of a superficial surface area of a surface of the current collector layer. The electroactive precursor layer includes the electrode ink. The method further includes creating the reference electrode assembly by drying the electroactive precursor layer to remove at least a portion of the solvent, thereby forming an electroactive layer. The electroactive layer is solid and porous.

Thin-film reference electrodes, electrochemical devices including thin-film reference electrodes, and methods of making thin-film reference electrodes

A supervisory computer is used with an energy management system of an electric vehicle. The energy management system includes a battery system having a plurality of battery subsystems. One of the battery subsystems is an abnormal battery subsystem while the remaining battery subsystems are normal battery subsystems. The supervisory computer includes at least one processor and at least one non-transitory computer-readable medium. The processor monitors the remaining state of charge, capacity, and resistance of the battery system and monitor the remaining state of charge and capacity of the abnormal battery subsystem, calculate a low integration bound value, calculate a remaining energy value for all of the normal battery subsystems with respect to the low integration value, calculate a remaining energy value for the abnormal battery subsystem, and summate the remaining energy values of the normal and abnormal battery subsystems to determine a global remaining energy value for the battery system.

Energy management system for an electric vehicle

A vehicle, and a balancing device and method of controlling a state of charge of a reference electrode in a battery. The balancing device includes a measurement circuit and a charging circuit. The measurement circuit is configured to obtain a measurement of a reference voltage of the reference electrode. The charging circuit is configured to adjust the reference voltage based on the measurement. The state of charge of the reference electrode is controlled based on the reference voltage.

Automated reference electrode management

A method for battery capacity estimation is provided. The method includes monitoring a sensor, collecting a plurality of data points including a voltage-based state of charge value and an integrated current value, defining within the data points a first data set collected during a first time period and a second data set collected during a second time period, determining an integrated current error related to the second data set, comparing the integrated current error related to the second data set to a threshold integrated current error. When the error related to the second data set exceeds the threshold, the method further includes resetting the second data set based upon an integrated current value from the first time period. The method further includes combining the data sets to create a combined data set and determining a voltage slope capacity estimate as a change in integrated current versus voltage-based state of charge.

Method and system for battery capacity estimation using voltage slope capacity and dynamic anchors

An apparatus and method for tracking a battery cell is disclosed, for a device having one or more sensors and a controller with a processor and tangible, non-transitory memory. The method includes obtaining respective sensor data relative to an anode and a cathode. A predicted anode capacity and predicted cathode capacity are determined based on the respective sensor data. The predicted anode capacity and predicted cathode capacity each have a respective variance value. An updated set of variables and updated respective variance values are generated based in part on the predicted anode capacity, the predicted cathode capacity and a measured equilibrium voltage, via a Kalman filter module executed by the controller. The updated set of variables include an updated anode capacity and an updated cathode capacity. Operation of the device is controlled based in part on the updated set of variables and updated respective variance values.

Apparatus and method for tracking electrode capacity

A temperature sensor for a battery cell of a rechargeable battery is described, and includes a resistive sensing element, a first electrode, and a second electrode. The resistive sensing element, the first electrode, and the second electrode are affixed to a porous separator. The porous separator is interposed between an anode and a cathode of the battery cell. The resistive sensing element is electrically connected in series between the first electrode and the second electrode, and the resistive sensing element, the first electrode and the second electrode are affixed onto the separator as film layers, and are porous.

Temperature sensor

A method for battery capacity estimation is provided. The method includes, within a computerized processor, monitoring a sensor operable to gather data regarding a battery, determining a voltage-based state of charge for the battery based upon the data from the sensor, determining a capacity degradation value for the battery based upon the data from the sensor, determining an integrated current value through Coulomb counting based upon the data from the sensor, determining a predicted battery state of charge for the battery based upon the capacity degradation value and the integrated current value, processing the voltage-based state of charge and the predicted battery state of charge using a Kalman filter to generate an updated overall battery capacity estimate, and using the updated overall battery capacity estimate to control management of the battery.

Method and system for battery capacity estimation

A method of manufacturing a component for a reference electrode assembly according to various aspects of the present disclosure includes providing a separator having first and second opposing surfaces. The method further includes sputtering a first current collector layer to the first surface via magnetron or ion beam sputtering deposition. A porosity of the separator is substantially unchanged by the sputtering. In one aspect, the method further includes sputtering a second current collector layer to the second surface via magnetron or ion beam sputtering deposition. In one aspect, the first current collector layer includes nickel and defines a first thickness of greater than or equal to about 200 nm to less than or equal to about 300 nm and the second current collector layer includes gold and defines a second thickness of greater than or equal to about 25 nm to less than or equal to about 100 nm.

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Troy, MI, United States of America

Alfred Zhang