Advanced Nuclear Fuels Corporation

Pyrofoam, Inc.

Alfred J Martenson

William J Johnson

Obsidian having less than one percent of combined water is expanded to a volume many times the original by a two stage heating process carried out in at least one refractory-lined, rotary kiln. It is heated gradually by a first flame to a temperature of 1800-1900 F., then subjected to a second flame at a temperature of 2400-2500 F. for a very few minutes. The heating is carried out in the presence of dust which has a softening point considerably above those temperatures. The dust prevents the softened obsidian from sticking to itself or to the lining of the kiln. In some embodiments, the entire process is carried out in a single kiln with both flames entering the discharge end of the kiln, the first flame being directed toward the feed end and the second flame directed transversely or toward the discharge end. In another embodiment, the obsidian is gradually heated in a first kiln, then immediately fed to a second rotary kiln where the second flame enters the feed end and is directed toward the discharge end. In the second embodiment, combustion gases from the second kiln are recycled back to the first kiln to aid in the gradual heating step.

Process of expanding obsidian

An upper tie plate assembly for a nuclear reactor includes the usual tie plate having holes to receive the tie rod of the fuel assembly. A lower side member is welded to each side of the tie plate and there is a spring seat at each corner, connected to the lower side members. An upper side member parallels each lower side member at a higher elevation. At an intermediate elevation, there are leaf springs paralleling the side members, with their ends received within spring seats provided at the corners of the plate. Sliders are mounted on the upper side members and engage the midpoints of the upper surfaces of the springs. As the fuel assembly expands, the sliders, which engage an upper core plate of the reactor, deflect the springs from their normal, upperwardly bowed position, through a flattened position, to a downwardly bowed position. The ends of the springs are mounted within the spring seats in such a manner that they are free to accommodate extension of the springs. This avoids undesirable stresses in the springs. This arrangement leaves the central part of the tie plate free of obstructions to the flow of cooling water, and the spacing of the upper and lower side members and the springs leave room for the insertion of grappling members from either the inside or the outside of the tie plate assembly to lift the fuel assembly.

Growing community of inventors

Richland, WA, United States of America

Alfred J Martenson