Borgwarner US Technologies LLC

Borg Warner Luxembourg Automotive Systems Sa

Alexandre M S Reis

Venkata Jaya Sai Praneeth Ammanamanchi

Abhishek Vijay Danekar

Sunil Sreedhar

Thomas Alan Degenkolb

Julien Schmitt

A power semiconductor package includes: a first power semiconductor; a cold plate including a floor and a first pedestal extending from the floor, wherein the first pedestal is configured to support the first power semiconductor; a thermal interface material configured to transfer heat from the first power semiconductor to the first pedestal of the cold plate; and a spacer including: a first frame configured to receive at least a portion of the first pedestal, and a second frame configured to receive the thermal interface material; wherein the spacer is configured to provide a uniform thickness of the thermal interface material between the first pedestal of the cold plate and the first power semiconductor.

Systems and methods for a top side cooled power semiconductor thermal interface spacer

A system includes: an alternating current (AC) to direct current (DC) converter (AC-DC converter) including a bulk capacitor, the AC-DC converter connectable to a line voltage; a DC to DC converter (DC-DC converter) connected to the AC-DC converter, the DC-DC converter including: one or more transformers having a secondary side connectable to a battery, and a bridge rectifier connected to the secondary side of the one or more transformers, the bridge rectifier including a bridge rectifier switch; and one or more controllers configured to control an operation of the bridge rectifier switch to control a voltage of the bulk capacitor.

Systems and methods for capacitor voltage control for inverter for electric vehicle

A system for a direct current (DC) to DC converter, the system comprising one or more transformers, a bridge driver connected to a primary side of the one or more transformers, a first bridge rectifier connected to a secondary side of the one or more transformers, a second bridge rectifier connected to a secondary side of the one or more transformers, and one or more secondary configuration switches operable to configure the first bridge rectifier and the second bridge rectifier into each of a single rectifier configuration, a parallel rectifier configuration, and a series rectifier configuration.

Systems and methods for configurable DC-DC converter and battery charger

A system includes: an alternating current (AC) to direct current (DC) converter (AC-DC converter), the AC-DC converter including a bulk capacitor; a DC-DC converter connectable to the AC-DC converter; and one or more controllers configured to control the system by performing operations, the operations including: determining a current demand of a load, the load being connectable to the DC-DC converter, for a charging cycle of the load; performing a first comparison of the current demand to one or more current demand thresholds; and generating a voltage setpoint for the bulk capacitor based on the first comparison, wherein the generation of the voltage setpoint limits output current ripple of the DC-DC converter for the charging cycle.

Systems and methods for resonant converter thermal and ripple current improvement using two stage voltage loop

A system for an AC to DC PFC converter includes a first phase switch group connected to a first node to receive power from a first phase of a voltage source; a second phase switch group connected to a second node to receive power from a second phase of the voltage source; a third phase switch group connected to a third node to receive power from a third phase of the voltage source; a neutral phase switch group connected to a fourth node to be connected to a ground terminal of the voltage source; a first switch connected to the first node and the second node; and a second switch connected to the second node and the third node.

Systems and methods for universal input power supply bi-directional battery charger

A system for a direct current (DC)-DC converter includes a transformer, a bridge driver connected to a primary side of the transformer, and a bridge rectifier connected to a secondary side of the transformer, wherein one or more switches in the bridge driver are operable to configure the bridge driver into each of a half-bridge driver configuration and a full-bridge driver configuration, and to transition between the half-bridge driver configuration and the full-bridge driver configuration while the DC-DC converter is outputting power.

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Westfield, IN, United States of America

Alexandre M S Reis