Mtu Aero Engines Gmbh

Alexander Sagel

Axel Rossmann

Bertram Kopperger

Michael Buchberger

A semifinished product of composite material consists of a metallic matrix material and high tensile strength fibers embedded in the matrix material, whereby the metallic matrix material is formed of titanium or a titanium based alloy. Ceramic particles are encased or embedded in the matrix material for increasing the strength of the semifinished product with respect to torsional loading or transverse loading. The product is produced by a method in which the fibers are coated with the matrix material, ceramic particles are embedded in the matrix material coating the fibers, and then the thusly coated fibers are arranged in a desired geometry and are consolidated to form the product.

Semifinished product made of a composite material and method for producing a semifinished product from a composite material

A method of producing fiber-reinforced metallic building components having a complicated three-dimensional geometric shape includes the following steps. First, metal-coated SiC fibers are applied to a metallic sectional piece having a simple geometric shape, and are then held thereon without restraint by a metallic counterpart piece. Then, the unit consisting of the sectional piece, fibers and counterpart piece undergoes plastic deformation in vacuo between mold halves by applying pressure at an elevated temperature, without bonding of the fibers to one another or to the building component metal. By further increasing the pressure and/or temperature, the molded unit is compressed further between the mold halves and is consolidated to a monolithic part by metallic bonding (diffusion welding), whereby the part, either alone or bonded to other parts, forms the building component, after cooling and removing it from the mold halves.

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Lenningen, Germany

Alexander Sagel