Bp P.l.c.

Alexander James Paterson

Ewen James Ferguson

Zhaorong Zhang

Manuel Ojeda Pineda

John Glenn Sunley

Piotr Krawiec

Matthew James Wells

A process for the preparation of a composition comprising oxygenates and hydrocarbons by means of a Fischer-Tropsch synthesis reaction, said process comprising contacting a mixture of hydrogen, carbon monoxide, and carbon dioxide gases with a supported Co—Mn Fischer-Tropsch synthesis catalyst, wherein the supported synthesis catalyst comprises at least 2.5 wt % of manganese, on an elemental basis, based on the total weight of the supported synthesis catalyst; the weight ratio of manganese to cobalt, on an elemental basis, is 0.2 or greater; and, wherein carbon dioxide is present in the Fischer-Tropsch synthesis reaction is at least 5% v/v.

Fischer-tropsch process

The present invention relates to a process for conveniently preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst having improved activity and selectivity for Chydrocarbons. In one aspect, the present invention provides a process for preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst, said process comprising the steps of: (a) impregnating a support material with: i) a cobalt-containing compound and ii) acetic acid, or a manganese salt of acetic acid, in a single impregnation step to form an impregnated support material; and (b) drying and calcining the impregnated support material; wherein the support material impregnated in step (a) has not previously been modified with a source of metal other than cobalt; and wherein when the cobalt-containing compound is cobalt hydroxide, a manganese salt of acetic acid is not used in step (a) of the process.

Process for producing a Fischer-Tropsch synthesis catalyst

A process for converting a mixture of hydrogen and carbon monoxide gases to a composition comprising alcohols and liquid hydrocarbons by means of a Fischer-Tropsch synthesis reaction, said process comprising contacting a mixture of hydrogen and carbon monoxide gases, preferably in the form of synthesis gas mixture, with a supported Co—Mn Fischer-Tropsch synthesis catalyst, wherein: the support material of the supported Co—Mn Fischer-Tropsch synthesis catalyst comprises a material selected from titania, zinc oxide, zirconia, and ceria; the supported synthesis catalyst comprises at least 2.5 wt % of manganese, on an elemental basis, based on the total weight of the supported synthesis catalyst; the weight ratio of manganese to cobalt, on an elemental basis, is 0.2 or greater; the molar ratio of hydrogen to carbon monoxide is at least 1; and, the Fischer-Tropsch synthesis reaction is conducted at a pressure in the range of from 1.0 to 10.0 MPa absolute.

Fischer-Tropsch process, supported Fischer-Tropsch synthesis catalyst and uses thereof

Porous, extruded titania-based materials further comprising one or more quaternary ammonium compounds and/or prepared using one or more quaternary ammonium compounds, Fischer-Tropsch catalysts comprising them, uses of the foregoing, processes for making and using the same and products obtained from such processes.

Extruded titania-based materials comprising quaternary ammonium compounds and/or prepared using quaternary ammonium compounds

The present invention relates to a process for preparing a cobalt-containing Fischer-Tropsch synthesis catalyst with good physical properties and high cobalt loading. In one aspect, the present invention provides a process for preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst, said process comprising the following steps of: (a) impregnating a support powder or granulate with a cobalt-containing compound; (b) calcining the impregnated support powder or granulate and extruding to form an extrudate; or extruding the impregnated support powder or granulate to form an extrudate and calcining the extrudate; and (c) impregnating the calcined product with a cobalt-containing compound; or forming a powder or granulate of the calcined product, impregnating with a cobalt-containing compound and extruding to form an extrudate.

Process for preparation of a supported cobalt-containing Fishcer-Tropsch synthesis

The present invention relates to a process for preparing a cobalt-containing Fischer-Tropsch synthesis catalyst with good physical properties and high cobalt loading. In one aspect, the present invention provides a process for preparing a supported cobalt-containing Fischer-Tropsch synthesis catalyst, said process comprising the steps of: (a) impregnating a support material with cobalt haydroxide nitrate, or a hydrate thereof, of formula (I) below to form an impregnated support material, [Co(OH)(NO).yHO] (I) where: 0&#x3c;x&#x3c;2 0&#x2264;y&#x2264;6 (b) drying and calcining the impregnated support material.

Supported cobalt-containing fischer-tropsch catalyst, process for preparing the same and uses thereof

A process for converting a mixture of hydrogen and carbon monoxide gases to a composition comprising alcohols and liquid hydrocarbons by means of a Fischer-Tropsch synthesis reaction, said process comprising contacting a mixture of hydrogen and carbon monoxide gases, preferably in the form of synthesis gas mixture, with a supported Co&#x2014;Mn Fischer-Tropsch synthesis catalyst, wherein: the support material of the supported Co&#x2014;Mn Fischer-Tropsch synthesis catalyst comprises a material selected from titania, zinc oxide, zirconia, and ceria; the supported synthesis catalyst comprises at least 2.5 wt % of manganese, on an elemental basis, based on the total weight of the supported synthesis catalyst; the weight ratio of manganese to cobalt, on an elemental basis, is 0.2 or greater; the molar ratio of hydrogen to carbon monoxide is at least 1; and, the Fischer-Tropsch synthesis reaction is conducted at a pressure in the range of from 1.0 to 10.0 MPa absolute.

The present invention generally relates to a Fischer-Tropsch process, in particular a Fischer-Tropsch process for converting a feed comprising a mixture of hydrogen and carbon monoxide gases, preferably in the form of a synthesis gas mixture, to hydrocarbons by contacting a cobalt-containing Fischer-Tropsch synthesis catalyst with a mixture of hydrogen and carbon monoxide in a reactor at a pressure of 4.0 MPa absolute or greater, wherein the process is initiated by a start-up procedure comprising the steps of: i) providing a feed comprising a mixture of hydrogen and carbon monoxide gases, preferably in the form of a synthesis gas mixture, to a reactor containing a cobalt-containing Fischer-Tropsch synthesis catalyst, wherein the pressure inside the reactor is 3.5 MPa absolute or below; and ii) maintaining the feed to the reactor, removing a product stream comprising hydrocarbons and maintaining the pressure inside the reactor at 3.5 MPa absolute or below for at least 15 hours, preferably for at least 50 hours.

Start-up procedure for a Fischer-Tropsch process

The present invention relates to a process for treating a catalyst to improve performance, and more specifically to a process for treating a Fischer-Tropsch catalyst using a high hydrogen syngas to improve catalyst performance.

Fischer-tropsch catalyst performance enhancement process

A process for the conversion of a feed comprising a mixture of hydrogen and carbon monoxide to hydrocarbons, the hydrogen and carbon monoxide in the feed being present in a ratio of from 1:9 to 9:1 by volume, the process comprising the step of contacting the feed at elevated temperatures and atmospheric or elevated pressure with a catalyst comprising titanium dioxide and cobalt wherein the catalyst initially comprises from 30% to 95% metallic cobalt by weight of cobalt.

Fischer-Tropsch process using reduced cobalt catalyst

Porous, extruded titania-based materials further comprising mesopores and macropores and/or prepared using one or more porogens, Fischer-tropsch catalysts comprising them, uses of the foregoing, processes for making and using the same and products obtained from such processes.

Extruded titania-based material comprising mesopores and macropores

Porous, extruded titania-based materials further comprising zirconium oxide and/or prepared using ammonium zirconium carbonate, Fischer-tropsch catalysts comprising them, uses of the foregoing, processes for making and using the same and products obtained from such processes.

Extruded titania-based material comprising zirconium oxide

Porous, extruded titania-based materials further comprising one or more acids and/or prepared using one or more acids, Fischer-tropsch catalysts comprising them, uses of the foregoing, processes for making and using the same and products obtained from such processes.

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Hull, United Kingdom

Alexander James Paterson