Monolith Materials, Inc.

Areva Solar, Inc.

Applied Materials, Inc.

Alexander F Hoermann

Peter Lee Johnson

Roscoe W Taylor

Robert J Hanson

Ned J Hardman

David R Mills

John J Moss

Nils Severin Myklebust

David B DeGraaff

Philipp Schramek

Christopher J-p Cardinal

Scott P Phillips

Magne Mathisen Nordvik

Aaron S Hampton

Christopher J-P Cardinal

Seung Mo Lim

Yevgeniy Rabinovich

Anthony P Spizuoco

Forest Ray

Matthew Lawrence

James Louis Barnhart

Peter K Le Lievre

Dylan Laidlaw

David John McKay

Christopher E Mesrobian

Peter L Johnson

Brian R Allison

Scott J Sharpe

Kathryn P Ta

Daniel Crenshaw

David B DeGraaf

Lars R Johnson

Christopher J -p Cardinal

Design advances for improving the performance of a plasma torch. The use of one or more of various advances described herein can improve the efficiency and effectiveness of the torch, the reactor and the manufacturing process. The use of the torch with hydrogen plasma gas, natural gas feedstock, and carbon black production are also described.

Plasma torch design

A torch stinger apparatus may comprise one or more sets of plasma generating electrodes and at least one hydrocarbon injector contained within the electrodes. The electrodes may be concentric. The at least one hydrocarbon injector may be cooled. A method of making carbon particles using the apparatus is also described.

Torch stinger method and apparatus

A method of cooling a liner in a plasma chamber. A recycle gas is contacted with or passed through the liner to cool the liner and pre-heat the recycle gas. The pre-heated gas is then recycled through the plasma chamber to become part of the plasma forming process. The method further comprises the liner is graphite, the recycle gas passes through at least one cooling channel present in the liner, at least one of the cooling channels are covered with at least one removable liner/channel cover, carbon deposits are formed from the presence of hydrocarbons in the recycle gas, at least one channel is formed in a spiral cooling channel pattern, at least one channel is formed in a substantially straight cooling channel pattern, and a plenum to aid in the production of an even distribution of cooling gas in the channels.

Regenerative cooling method and apparatus

Systems and methods of making carbon particles with thermal transfer gas. A method of making carbon particles may comprise heating a thermal transfer gas by Joule heating and contacting the thermal transfer gas with a reactive hydrocarbon feedstock gas to generate the carbon particles and hydrogen gas. A method of making carbon particles may comprise heating a thermal transfer gas with the aid of Joule heating and mixing the thermal transfer gas with a hydrocarbon feedstock gas to generate the carbon particles.

Systems and methods of making carbon particles with thermal transfer gas

A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.

System for high temperature chemical processing

The present disclosure provides, for example, systems and methods for generating carbon particles. Carbon particles may have a total content of polycyclic aromatic hydrocarbons of less than or equal to about 0.5 parts per million, a content of benzo[a]pyrene of less than or equal to about 5 parts per billion, and a water spreading pressure that is less than about 5 mJ/m. A carbon particle among the carbon particles may comprise less than about 0.3% sulfur by weight or less than or equal to about 0.03% ash by weight.

Carbon particles having specific contents of polycylic aromatic hydrocarbon and benzo[a]pyrene

A method and apparatus for making carbon black having increased surface area, reduced grit and/or reduced extract levels. A plasma gas is flowed into a plasma forming region to form a plasma. The plasma then flows through a throat region which is narrower than the plasma forming section, which is connected to a separate carbon black forming region. This causes the plasma to accelerate and become turbulent prior to the exit point in the throat region. The carbon black forming feedstock is injected into the turbulence created by the throat region at a point above, at or near the exit point, resulting in the formation of a carbon black in the separate carbon black forming region. The throat region and/or injector region can be cooled, e.g., water plasma gas cooled.

Plasma gas throat assembly and method

Secondary heat may be added to a particle production process. The particles may be, for example, carbon particles. Among other things, the secondary heat addition may result in change in surface area of the carbon particle(s), change in structure of the carbon particle(s), reduced wall fouling, reduced energy consumption and/or increased throughput. Apparatus for performing the process is also described.

Secondary heat addition to particle production process and apparatus

Carbon nanoparticles made in a one step process. A method of making carbon black nanoparticles is described, including adding a hydrocarbon to a heated gas to produce carbon nanoparticles that are less than 1 micron volume equivalent sphere and have an Lc greater than 3.0 nm. Elastomer composites containing such particles are also described.

Carbon black from natural gas

Described herein are solar energy collector systems, components for solar energy collector systems, and methods for installing solar energy collector systems. The components for solar energy collector systems include but are not limited to solar radiation absorbers, receivers, drives, drive systems, reflectors, and various support structures. The solar energy collection systems, solar radiation absorbers, receivers, drives, drive systems, reflectors, support structures, and/or methods may be used, for example, in LFR solar arrays. Drives and drive systems are described herein that may provide improved rotational positioning, movement, and/or rotational positional sensing. For example, drives and drive systems are provided which allow operation through a variable frequency drive. The components and methods described herein may be used together in any combination in a solar collector system, or they may be used separately in different solar collector systems.

Linear Fresnel solar arrays and drives therefor

Growing community of inventors

Menlo Park, CA, United States of America

Alexander F Hoermann