Ford Global Technolgoies, LLC

Alex Perkins

Patrick Maloney

Victoria Leigh Schein

Vishal Vinayak Nageshkar

Sangram Laxman Tamhankar

Christian J Hosbach

Marcos Silva Kondrad

Fling Finn Tseng

Johannes Geir Kristinsson

Kevin VanNieulande

Himanshu Verma

Brian Boland

Megan Romelfanger

Kalyani Purushottam Sonawane

Siddharthan Selvasekar

John Edward Huber

Shiqi Qiu

Janice Lisa Tardiff

Bhagyashri Satyabodha Katti

Swati Johar Rawat

Chaitanya Nimmagadda

Nikhil Kailas Jamdade

Samuel Laidlaw

A profile for an occupant is stored. The profile includes a plurality of clusters of sitting positions for the occupant in a seat and classifications of respective clusters as preferred or nonpreferred. Respective clusters are classified as preferred or nonpreferred based on sitting scores for the respective sitting positions in that cluster. A higher sitting score increases a likelihood of the classification being preferred. A series of pressure maps indicating a respective series of sitting positions of the occupant in the seat are received. The pressure maps include a current pressure map. One of the sitting positions is assigned to one of the clusters that is classified as preferred in response to the sitting score of that sitting position being greater than a threshold score. A physical configuration of the seat is adjusted in response to the current sitting position being in one of the clusters that is classified as nonpreferred.

Seat adjustment

A seat assembly includes a cushioned component having a lattice matrix. An air bladder assembly is covered by the lattice matrix. The air bladder assembly includes a plurality of air bladders supported on a platform assembly. Each air bladder includes a body portion operable between deflated and inflated conditions. Each air bladder includes a connection stem. A support plate includes a plurality of access apertures disposed therethrough. The air bladder assembly is operably coupled to the support plate. Each air bladder is aligned with at least one access aperture of the plurality of access apertures. A carrier assembly includes a plurality of mounting apertures disposed through an outer surface thereof. The carrier assembly receives the connection stem of each air bladder through at least one mounting aperture of the plurality of mounting apertures of the carrier assembly.

Additive manufactured cushioned component

A seat assembly includes a cushioned component having a lattice matrix. An air bladder assembly is covered by the lattice matrix. The air bladder assembly includes a plurality of air bladders supported on a platform assembly. Each air bladder includes a body portion operable between deflated and inflated conditions. Each air bladder includes a connection stem. A support plate includes a plurality of access apertures disposed therethrough. The air bladder assembly is operably coupled to the support plate. Each air bladder is aligned with at least one access aperture of the plurality of access apertures. A carrier assembly includes a plurality of mounting apertures disposed through an outer surface thereof. The carrier assembly receives the connection stem of each air bladder through at least one mounting aperture of the plurality of mounting apertures. Each air bladder may include a release valve for releasing air therethrough.

A computer includes a processor and a memory storing instructions executable by the processor to receive a series of pressure maps indicating a respective series of sitting positions of an occupant in a seat, wherein the pressure maps include a current pressure map; update a profile of the occupant based on the pressure maps, wherein the profile includes a plurality of clusters of sitting positions and classifications of the clusters as preferred or nonpreferred, and updating the profile includes sorting one of the sitting positions into one of the clusters that is classified as preferred in response to the occupant remaining in that sitting position for greater than a threshold time; and adjust a physical configuration of the seat in response to the current sitting position being in one of the clusters that is classified as nonpreferred.

A seat assembly includes a seatback having a cushioned component pivotally coupled to the seatback and operable between deployed and retracted positions. The cushioned component includes an interior cavity. A rack assembly is positioned within the interior cavity and includes a forward-most rack with a first receiving area. The rack assembly further includes a rearward-most rack having a second receiving area. A first cartridge assembly is removeably received in the first receiving area of the rack assembly. A second cartridge assembly is removeably received in the second receiving area of the rack assembly. The rack assembly may also include one or more intermediate rack assemblies positioned between the forward-most and rearward-most rack assemblies for supporting other intermediate cartridge assemblies. Each cartridge assembly includes a different density profile for providing variated comfort settings to the seatback of the seat assembly.

Seat assembly having interchangeable cartridge assemblies for adjustable comfort settings

A seat assembly includes a cushioned component having a lattice matrix, wherein the lattice matrix includes a first portion defined by a first pattern of interconnected links which defines a first set of cells, and a second portion defined by a second pattern of interconnected links which defines a second set of cells. The first portion of the lattice matrix includes a density profile that is different than a density profile of the second portion of the lattice matrix. An air bladder is disposed within a core portion of the lattice matrix and includes a non-porous outer casing surrounding an interior cavity. The outer casing of the air bladder and the lattice matrix are integrated components comprised of a common material to define a monolithic structure created using an additive manufacturing process.

Seat assembly having cushion supports with integrated air bladders for pneumatic activation

A headrest assembly includes a headrest bun having an interior portion. A support armature includes a portion thereof disposed within the interior portion of the headrest bun. A support member includes a lattice matrix comprised of a plurality of interconnected links. The support member is supported within the interior portion of the headrest bun by the support armature. A receptacle is operably coupled to the lattice matrix of the support member within the interior portion of the headrest bun and includes an interior cavity. A weighted insert is removeably received within the interior cavity of the receptacle.

Headrest assembly

A seat assembly includes a seat portion and a seatback. A cushioned component is disposed in either the seat portion or the seatback. The cushioned component includes a porous lattice matrix and non-porous first and second walls that are disposed within and surrounded by the lattice matrix. The first and second walls are spaced-apart from one another and disposed at opposed angles to define a channel therebetween. The lattice matrix and the first and second walls are deformable structures for supporting a seat occupant while still being able to channel air through the cushioned component. The lattice matrix and the first and second walls are contemplated to be integrally formed components defining a monolithic structure. The lattice matrix may include multiple sets of spaced-apart walls for channeling air through different portions of the cushioned component.

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Detroit, MI, United States of America

Alex Perkins