Monsanto Company

Monsanto Research Corporation

Dsm Rim Nylon Vof

Dm Rim Nylon Vof

Albert Y Garner

Ross M Hedrick

James D Gabbert

Chester C Wu

A process for preparing a nylon-6 block copolymer in which a solution comprising an acyllactam, epsilon-caprolactam and magnesium chloride is brought into reactive admixture with a solution of magnesium dilactam in epsilon-caprolactam. The acyllactam magnesium chloride solution is prepared by reaction of an acid halide functional material and magnesium dilactam.

Process for preparing nylon block copolymers

A process for preparing a nylon block copolymer which comprises bringing into reactive contact lactam monomer, basic lactam polymerization catalyst and a composition containing one or more lactam functional materials selected from the group represented by the formula: ##STR1## wherein, Q is ##STR2## with Y=C.sub.3 -C.sub.11 alkylene; b is an integer equal to 2 or more;

Process for the preparation of nylon block polymers

A composition containing lactam functional materials, which are useful in the preparation of nylon block polymers, selected from the group consisting of: ##STR1## wherein, Q is ##STR2## with Y=C.sub.3 -C.sub.11 alkylene; b is an integer equal to 2 or more;

Acyllactam functional materials

A composition containing acid halide functional materials, which are useful in the preparation of nylon block polymers, selected from the group consisting of: ##STR1## wherein, X is a halogen;

Acid halide functional materials

A process for preparing a nylon block polymer which comprises bringing into reactive contact lactam monomer, basic lactam polymerization catalyst and a composition containing one or more acyllactam functional materials selected from the group consisting of: ##STR1## wherein, Q is ##STR2## with Y=C.sub.3 -C.sub.11 alkylene; a is an integer equal to 1, 2 or 3;

Composition for use in preparing a nylon-6 block copolymer in which a solution comprising an acyl-lactam, epsilon-caprolactam and magnesium chloride is brought into reactive admixture with a solution of magnesium dilactam in epsilon-caprolactam. The acyl-lactam magnesium chloride solution is prepared by reaction of an acid halide functional material and magnesium dilactam.

Composition for use in preparing nylon block copolymer

A composition containing acyllactam functional materials, which are useful in the preparation of nylon block polymers, selected from the group consisting of: ##STR1## wherein, Q is ##STR2## with Y=C.sub.3 -C.sub.11 alkylene; a is an integer equal to 1, 2 or 3;

A method of preparing a lactam magnesium halide comprising the steps of:

Process for preparing lactam magnesium halides

A compound having the formula ##STR1## This compound is useful in enhancing the flame retardancy of polyesters.

Flame retarding compound

The new product, a Cl.sub.3 P=N-N=PCl.sub.3 + NH.sub.3 reaction product, has been found to be an excellent flame-retardant for material made from cellulose such as cotton, paper and sponge; polyester, wool and blends thereof. Conveniently the material can be treated with an aqueous solution containing a sufficient amount of the product and the material dried to make the material self-extinguishing. Then the treated and dried material is cured at a sufficient temperature to bond the product to the material. Alternatively, and usually preferably, the drying and curing can be accomplished as a single operation.

Flame retardant

Flame retardant protection has been demonstrated on cotton and on polyester-cotton materials by the product obtained from the reaction of cyanamide and PCl.sub.5 followed by reaction with anhydrous ammonia in excess of that required to react with the chlorine on the cyanamide and PCl.sub.5 intermediate product. Conveniently the material can be treated with an aqueous solution containing a sufficient amount of the new flame retardant compound and the material dried to make the material self extinguishing. Then the treated and dried material is cured at a sufficient temperature to bond the flame retardant to the material. Alternatively and usually preferably, the drying and curing can be accomplished as a single operation.

Mixtures comprising compounds of the formula ##STR1## wherein A is either NH.sub.2 or N=P(NH.sub.2).sub.3, provided at least one A is N=P(NH.sub.2).sub.3, have been found to be good flame-retardants for material made from cotton or polyester-cotton having about 30 to 70% by weight cotton. Conveniently the material can be treated with an aqueous solution containing a sufficient amount of said mixtures and the material dried to make the material self extinguishing. Then the treated and dried material is cured at a sufficient temperature to bond said compounds to the material. Alternatively and usually preferably the drying and curing can be accomplished as a single operation. The treatment solution can additionally contain auxiliary treatment agents to make the material more durable to washing.

Flame retardant method

Flame retardant product of the reaction of ammonia with phosphorous

Mixtures comprising compounds of the formula ##EQU1## wherein A is either NH.sub.2 or N=P(NH.sub.2).sub.3, provided at least one A is N=P(NH.sub.2).sub.3, have been found to be good flame-retardants for material made from cotton or polyester-cotton having about 30 to 70% by weight cotton. Conveniently the material can be treated with an aqueous solution containing a sufficient amount of said mixtures and the material dried to make the material self extinguishing. Then the treated and dried material is cured at a sufficient temperature to bond said compounds to the material. Alternatively and usually preferably the drying and curing can be accomplished as a single operation.

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Manchester, MO, United States of America

Albert Y Garner