General Electric Company

Albert Andreas Scharl

James Jun Xu

Sebastian Walter Freund

Gabor Ast

Pierre Sebastien Huck

Sara Rocci Denis

Shamim Imani

Wolfgang Madl

Eric Joseph Blumber

Monika Muehlbauer

Monika Muchlbauer

Pierre Huck

In one embodiment, a system includes a generator configured to receive a flow of an organic working fluid. The generator includes a stator and a permanent magnet rotor configured to rotate within the stator to generate electricity. The generator further includes one or more components disposed within the generator and configured to be exposed to the flow of the organic working fluid. The one or more components each include an underlying component, and an encapsulant configured to withstand exposure to the organic working fluid to inhibit contact between the underlying component and the organic working fluid.

Waste heat recovery system generator encapsulation

In one embodiment, a system includes a generator configured to receive a flow of an organic working fluid. The generator includes a stator and a permanent magnet rotor configured to rotate within the stator to generate electricity. The generator further includes one or more components disposed within the generator and configured to be exposed to the flow of the organic working fluid. The one or more components each include an underlying component and a varnish configured to withstand exposure to the organic working fluid to inhibit contact between the underlying component and the organic working fluid.

Waste heat recovery system generator varnishing

In one embodiment, a waste heat recovery system includes multiple organic Rankine cycle (ORC) systems arranged in a cascade configuration. Each ORC system includes a heat exchanger that transfers heat to the working fluid to vaporize the working fluid. Each ORC system also includes an integrated power module that expands the working fluid to generate electricity.

Waste heat recovery systems

The present application and the resultant patent provide a waste heat recovery system. The waste heat recovery system may include a first organic rankine cycle system, a second organic rankine cycle system, and one or more preheaters. The preheaters may be one or more charge air coolers. The charge air coolers may be in communication with the first organic rankine cycle system, the second organic rankine cycle system, or both the first organic rankine cycle system and the second rankine cycle system.

Integration of waste heat from charge air cooling into a cascaded organic rankine cycle system

The present application and the resultant patent provide a waste heat recovery system for recovering heat from a number of turbocharger stages. The waste heat recovery system may include a simple organic rankine cycle system and a number of charge air coolers in communication with the turbocharger stages and the simple organic rankine cycle system. The charge air coolers are positioned in a number of parallel branches of the simple organic rankine cycle system.

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Innsbruck, Austria

Albert Andreas Scharl