Rolls-royce North American Technologies Inc.

Rolls-royce Corporation

Alan W Smith

Sean Andrew Morgan

Paul O'Meallie

Timothy Unton

James Christopher Muskat

Adam Lagrange

Kerry J Lighty

Mark Jon Blackwelder

Sara Karaffa

Mark Amshoff

Donald Burns

An example propulsion engine includes at least one radial support structure (RSS) radially disposed about an engine centerline. A power cable is at least partially contained within a cavity of a first RSS or a cavity fluidically coupled to the cavity of the first RSS. The first RSS defines at least one cooling aperture fluidically coupling the cavity of the first RSS to an exterior surface of the first RSS. The at least one cooling aperture is configured to allow cooling fluid to flow into or out of the cavity of the first RSS to cool the power cable.

Gas turbine engine power cable cooling

In some examples, a system including a gas turbine engine, the engine including a high-pressure (HP) shaft; HP compressor; HP turbine, second shaft; second compressor; second turbine, the second turbine being coupled to the second compressor via the second shaft (e.g., LP shaft); and a generator coupled to the LP shaft. The generator is configured to generate electrical power from rotation of the LP shaft, and increase electrical power generated by the generator to increase a torque applied to the LP shaft by the generator, e.g., in combination with reduction in engine thrust, or in response to the detection of a stall and/or surge of the engine. The increase in torque applied to the second shaft is configured to increase a rate at which a rotational speed of the second shaft decreases, e.g., in combination with the reduction in engine thrust or during the stall/surge of the engine.

Gas turbine engine system with generator

In some examples, a gas turbine engine including a high-pressure (HP) spool assembly including a HP shaft, a HP compressor and HP turbine; a lower pressure (LP) spool assembly including a LP shaft and LP turbine; a motor-generator coupled to the LP shaft; and a controller. The controller is configured to control the motor-generator to operate in a motor mode to apply torque the LP shaft during a starting of the HP spool assembly, and control the motor-generator to operate in a generator mode for a least a period of time following the starting of the HP spool assembly.

Gas turbine engine system with motor-generator

Gas turbine engines include an engine frame defining an inner radial surface, a shaft rotatably mounted in the engine frame along a longitudinal axis, and an electric machine that includes a rotor coupled to the shaft and a stator coupled to the engine frame and defining an outer radial surface. In some gas turbine engines, the engine frame includes inlet and outlet fluid passages, each extending to a portion of the inner radial surface. The portion of the inner radial surface of the engine frame is spaced from the outer radial surface of the stator to form an annular fluid passage around the stator of an electric machine. The annular fluid passage is configured to direct a cooling fluid around the stator to remove heat from the stator. Some gas turbine engines include two or more positioning keys configured to fix the stator relative to the engine frame.

Embedded electric machine of gas turbine engine

A redundant oil and fuel pumping system for use with a gas turbine engine. The pumping system includes a plurality of power sources, a fuel system and an oil system. The fuel system pump being driven by electric motors controlled via variable frequency drives powered by the plurality of power sources. The oil system pump being driven by electric motors controlled via variable frequency drives powered by the plurality of power sources.

Redundant electrically driven fuel and oil pumping system for gas turbine with bidirectional pump motor

A cooling system includes a first cooling loop, a second cooling loop and a heat exchanger configured to transfer heat from the first cooling loop to the second cooling loop. The first cooling loop includes a flow restrictor, an inertial separator, and a pressure relief valve cooperating to effect diversion of vapor present in the first cooling loop due to a leak between the first cooling loop and the second cooling loop.

Vapor leak pressure relief and diversion system

An oil pumping system for use with a gas turbine engine includes an electric machine, an oil pump assembly, and a variable frequency drive controller. The variable frequency drive is connected with the electric machine and the oil pump assembly. The variable frequency drive controller is programmed to control a torque and speed of the pump motor independent of the gas turbine engine speed so that a flow of oil moved by the oil pump assembly is controlled to cool or lubricate components of the gas turbine engine independent of the gas turbine engine speed.

Oil pumping control for electrical oil pumping system

A system can include a gas turbine and a processing system. The gas turbine can include a compressor coupled to a turbine through a shaft. The processing system can be configured to: automatically transition an operating condition of the system through a plurality of operating states; determine an efficiency of the system at each of a plurality of the operating states; for each of the plurality of operating states: select a future operating state of the system based on the determined efficiency of the current operating state.

Efficiency-based machine control

A system and method can include a rotational component, a fluid pump, and a shaft transferring rotational power toward the fluid pump. A fluid circuit can include a valve and the fluid pump wherein pump is configured to motivate fluid toward the valve disposed downstream of the pump. The system can be configured to raise fluid pressure at the pump outlet by closing the valve to thereby effect an increased braking load on the shaft. The rotational component can be an electric machine mechanically coupled to a gas turbine engine. The fluid circuit can include a heat exchanger configured to transfer heat between the rotational component and the fluid. The system can include a second heat exchanger configured to transfer heat from the fluid to a heat sink. A processing system can be configured to receive a command to increase the hydraulic braking load to the rotational component by closing the valve to raise fluid pressure at the pump outlet based on a braking command.

Hydraulic braking and power extraction for rotational machines

A sealed cooling system includes a coolant tank having a liquid space configured to hold liquid coolant, and a gas space configured to hold gas. A temperature sensor detects the temperature of the liquid coolant. A pressure sensor detects the pressure in the coolant tank. A processor compares the pressure in the coolant tank to predicted pressure in the coolant tank as a function of liquid coolant temperature. The processor determines and outputs a signal indicative of a leak in the sealed cooling system if the pressure in the coolant tank deviates from the predicted pressure in the coolant tank according to predetermined criteria.

System and method for detecting leaks in a sealed coolant system

A cooling system includes a first cooling loop, a second cooling loop and a heat exchanger configured to transfer heat from the first cooling loop to the second cooling loop. The first cooling loop includes a vapor/liquid separation feature configured to separate vapor present in the first cooling loop due to a leak between the first cooling loop and the second cooling loop. The first cooling loop also includes a pressure sensor configured to detect an increase in pressure in the first cooling loop that may result from a leak of second coolant into the first cooling loop.

Vapor leak separation and detection system

An example method includes obtaining a representation of a change in rotational speed of an electric machine; obtaining a representation of an expected change in rotational speed of the electric machine; and determining, based on the obtained representation of the change in rotational speed of the electric machine and the representation of an expected change in rotational speed of the electric machine, whether a disconnect device has failed, wherein, when operating in an engaged state, the disconnect device is configured to couple rotational mechanical energy between the electric machine and a rotating device, and wherein, when operating in a disengaged state, the disconnect device is not configured to couple rotational mechanical energy between the electric machine and the rotating device.

Automatic testing of electric machine disconnect

Systems and methods of heat management of turbine engines including turbofans, turboprops and turboshafts and fan driven propulsion systems. The propulsion system may comprise a fan, nacelle, an electrical or mechanical heat source and a cooling system consisting of heat exchangers in the fan duct and on the nacelle and coolant pumps. The heat source can be a motor or a generator or turbine machinery or accessories rotationally coupled to rotating shafts. The heat management system transfers heat to the air in the fan flow path to provide additional fan thrust. The heat management system also transfers heat to structural members in the gas flow path that require anti-icing.

Systems and methods of optimizing cooling and providing useful heating from single phase and two phase heat management in propulsion systems

An example system includes a gas-turbine configured to generate mechanical energy using fuel; an electrical generator configured to generate electrical energy using the mechanical energy generated by the gas-turbine; an electrical converter configured to process the electrical energy generated by the electrical generator; and a converter controller configured to reduce, responsive to detecting occurrence of a fault in the electrical generator or the electrical converter, an amount of fuel provided to the gas-turbine.

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Greenwood, IN, United States of America

Alan W Smith