Hrl Laboratories, LLC

Gm Global Technology Operations LLC

The Boeing Company

Light Composites, LLC

University of Ca

Hrl Laboratroies, LLC

Alan Jon Jacobsen

William B Carter

Tobias A Schaedler

Sophia Shu Yang

Jacob Michael Hundley

Christopher Stephen Roper

Zak C Eckel

Adam Franklin Gross

Jeffrey Allan Rock

Gerald W Fly

Peter David Brewer

Eric C Clough

Ping Liu

Yeh-Hung Lai

Keith E Newman

Geoffrey P McKnight

Robert W Cumberland

Robert E Doty

Andrew Paul Nowak

William B Barvosa-Carter

Chaoyin Zhou

Joanna A Kolodziejska

Cameron G Massey

John Hunter Martin

Adam E Sorensen

David Kisailus

Leslie Momoda

Kevin J Maloney

Hung P Nguyen

Kevin W Kirby

Thomas I Boundy

Nancy L Johnson

Alan L Browne

Nilesh D Mankame

Steven G Goebel

Christopher Paul Henry

John J Vajo

Guillermo A Herrera

Elisabeth Jane Berger

Wen Li

Richard W Burns

Keith V Guinn

Stephen Edward Lehman

Jie Jiang

Chia-Ming “Gavin” Chang

Gregory L Olson

Sky L Skeith

Michael H Risbud Bartl

Ronald M Finnila

Mei Cai

John S Wang

Oleg M Efimov

Jeffrey L Rogers

Elena M Sherman

Chia-Ming Chang

Hanif Muhammad

Adour Vahe Kabakian

Geoffrey P Mc Knight

Jennifer J Zinck

Jeff D Williams

Michael W Murphy

Yu Qiao

David Page

Stuart J Brown

Martin P Sulic

Jie Ensberg

Jay C Kussmaul

Sha-Chelle Manning

Joanne A Kolodziejska

A phononic composite material providing structural strength and blocking the propagation of elastic waves over a frequency range referred to as the bandgap. In one embodiment, the phononic composite material consists of a plurality of periodic units, each of which includes a central fiber, a relatively soft interface layer surrounding the fiber, and a matrix layer surrounding the interface layer. The properties of the interface layer may be adjusted, e.g., by adjusting the temperature of the phononic composite material, to transition from a state with a bandgap to a state lacking a bandgap.

Phononic composite material with internal resonant phases

A method of manufacturing a sandwich structure having an open cellular core and a fluid-tight seal surrounding the core includes coupling a mold to a first facesheet to define a reservoir. The method also includes irradiating a volume of photo-monomer in the reservoir with a series of vertical collimated light beams to form a cured, solid polymer border extending around a periphery of the first facesheet. The method also includes irradiating a remaining volume of photo-monomer in the reservoir with a series of collimated light beams to form an ordered three-dimensional polymer microstructure core defined by a plurality of interconnected polymer optical waveguides coupled to the first facesheet and surrounded by the cured, solid polymer border. The method further includes coupling a second facesheet to the ordered three-dimensional microstructure core and the cured, solid polymer border to form the sandwich structure.

Open cellular sandwich structures having sealed edges and methods of manufacturing the same

A composition for forming a microlattice structure includes a photopolymerizable compound and a flame retardant material. A microlattice structure includes a plurality of struts interconnected at a plurality of nodes, the struts including: a copolymer including a reaction product of a photopolymerizable compound and a flame retardant material. A microlattice structure includes a plurality of struts interconnected at a plurality of nodes, the struts including: a polymer including a reaction product of a photopolymerizable compound; and a flame retardant material.

Microlattice structures including flame retardant materials and compositions and methods for forming the same

An ordered, 3-dimensional, micro-scale, open-cellular truss structure including interconnected hollow polymer tubes. The hollow micro-truss structure separates two fluid volumes which can be independently pressurized or depressurized to control flow, or materials properties, or both. Applications for this invention include deployable structures, inflatable structures, flow control, and vented padding.

Hollow polymer micro-truss structures containing pressurized fluids

We describe a new approach to fabricate polymeric materials with surface structures for applications as anti-reflective, anti-icing, superhydrophobic, superhydrophilic, de-wetting, and self-cleaning coatings. In some variations, a surface-textured layer comprises first microdomains and second microdomains each containing polymerized cross-linkable photomonomer, where the first microdomains have a higher average cross-link density than that of the second microdomains. The first microdomains and the second microdomains are in a peak-valley surface topology, providing surface texture with no filler particles. In some variations, a method to fabricate a surface-textured layer comprises: applying a cross-linkable photomonomer layer to a reflective substrate; exposing the photomonomer layer to a collimated light beam with no spatial variation, to initiate polymerization in first microdomains; and polymerizing other regions of the photomonomer layer to form second microdomains that are spatially separated from the first microdomains. The first microdomains have a higher average cross-link density compared to the second microdomains.

Surface-structured coatings

A metal microparticle coated with metal hydride nanoparticles is disclosed. Some variations provide a material comprising a plurality of microparticles (1 micron to 1 millimeter) containing a metal or metal alloy and coated with a plurality of nanoparticles (less than 1 micron) containing a metal hydride or metal alloy hydride. The invention eliminates non-uniform distribution of sintering aids by attaching them directly to the surface of the microparticles. No method is previously known to exist which can assemble nanoparticle metal hydrides onto the surface of a metal microparticle. Some variations provide a solid article comprising a material with a metal or metal alloy microparticles coated with metal hydride or metal alloy hydride nanoparticles, wherein the nanoparticles form continuous or periodic inclusions at or near grain boundaries within the microparticles.

Hydride-coated microparticles and methods for making the same

A cellular material includes a continuous solid phase including an ordered ceramic material, the solid phase having a solid core including the ordered ceramic material. A composition for forming a cellular material includes: a first UV curable pre-ceramic monomer; a second UV curable pre-ceramic monomer; and a photoinitiator. A method of forming at least one ceramic waveguide includes: securing a volume of a composition including a UV curable pre-ceramic monomer; exposing the composition to a light source to form at least one polymer waveguide including a pre-ceramic material; and converting the pre-ceramic material of the polymer waveguide to a ceramic material to form a ceramic waveguide.

Cellular ceramic materials

A metal microparticle coated with metal nanoparticles is disclosed. Some variations provide a material comprising a plurality of microparticles (1 micron to 1 millimeter) containing a metal or metal alloy and coated with a plurality of nanoparticles (less than 1 micron) or nanoparticle inclusions (potentially larger than 1 micron). The invention eliminates non-uniform distribution of sintering aids by attaching them directly to the surface of the microparticles. No method is previously known to exist which can assemble nanoparticle inclusions onto the surface of a metal microparticle. Some variations provide a solid article comprising a material with a metal or metal alloy microparticles coated with metal hydride or metal alloy nanoparticles, wherein the nanoparticles form continuous or periodic inclusions at or near grain boundaries within the microparticles.

A three-dimensional lattice architecture with a thickness hierarchy includes a first surface and a second surface separated from each other with a distance therebetween defining a thickness of the three-dimensional lattice architecture; a plurality of angled struts extending along a plurality of directions between the first surface and the second surface; a plurality of nodes connecting the plurality of angled struts with one another forming a plurality of unit cells. At least a portion of the plurality of angled struts are internally terminated along the thickness direction of the lattice structure and providing a plurality of internal degrees of freedom towards the first or second surface of the lattice architecture.

Architected materials for enhanced energy absorption

Methods of manufacturing a structure having at least one plated region and at least one unplated region. The method includes plating a metal on a polymer structure having a first region accepting the metal and a second region unreceptive to the metal plating. The first region may include fully-cured polymer optical waveguides and the second region may include partially-cured polymer optical waveguides. The first region may include a first polymer composition and the second region may include a second polymer composition different than the first polymer composition.

Structures having selectively metallized regions and methods of manufacturing the same

Architected materials with superior energy absorption properties when loaded in compression. In several embodiments such materials are formed from micro-truss structures composed of interpenetrating tubes in a volume between a first surface and a second surface. The stress-strain response of these structures, for compressive loads applied to the two surfaces, is tailored by arranging for some but not all of the tubes to extend to both surfaces, adjusting the number of layers of repeated unit cells in the structure, arranging for the nodes to be offset from alignment along lines normal to the surfaces, or including multiple interlocking micro-truss structures.

Energy absorbing truss structures for mitigation of injuries from blasts and impacts

A system for forming a micro-truss structure including a reservoir having walls and a flat bottom configured to hold a volume of a liquid photomonomer configured to form a photopolymer when exposed to light, a partially transparent mask secured to, or being, the bottom of the reservoir, a release layer on the mask configured to resist adhesion by the photopolymer, and a blocker positioned a first distance below the mask. The system also includes a light source positioned below the blocker configured to produce collimated light suitable for causing conversion of the photomonomer into the photopolymer, and to which the blocker is opaque, and a first mirror, oblique to the blocker, configured to reflect the light from the light source around the blocker and through the mask and into the reservoir. The blocker is positioned to block a straight path of light from the light source to the mask.

Bottom up apparatus design for formation of self-propagating photopolymer waveguides

A sandwich panel heat pipe with a three-dimensional ordered open-cellular micro-truss core and a method creating the same. In one embodiment, the sandwich panel heat pipe includes a first face sheet, a second face sheet, the three-dimensional ordered open-cellular micro-truss core between the first face sheet and the second face sheet, and a working fluid in the ordered open-cellular micro-truss core. Here, the three-dimensional ordered open-cellular micro-truss core includes a vapor region and a liquid region, the vapor region is for transporting a vapor phase portion of the working fluid to the liquid region, and the liquid region is for transporting a liquid phase portion of the working fluid to the vapor region.

Lightweight sandwich panel heat pipe

Growing community of inventors

Woodland Hills, CA, United States of America

Alan Jon Jacobsen