Broadview Group International, LLC

Shaw Industries Group, Inc.

Broadview Group LLC

Shaw Indusries Group, Inc.

Schroeder, Alan Fredrick

Bork, Joseph Edward

Paspek Consulting LLC

Paspek, Stephen Carl

Alan Fredrick Schroeder

Joseph Edward Bork

Stephen C Paspek

Stephen C Paspek, Jr

William H Heise

Stephen Carl Paspek

Stephen C Paspek Sr

Ullrich Engel

Methods and equipment for the recycling of carpet are disclosed that produce a clean fiber product suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester, polyolefin, or a polyamide, from carpets that includes a face fiber material, a polypropylene backing material, and an adhesive, and include the steps of mechanically impacting the carpet to break the bonds between the adhesive and the fibrous components, treating the fibrous components to remove adhesive granules from the fibrous components, and optionally separating the polypropylene backing from the face fiber. A clean adhesive/calcium carbonate product can also be produced from this process.

Processes and structures for recycling carpet and products of such processes

Methods and apparatus are provided for the separation of a feedstock stream comprising a principle component and at least one secondary component such that at least one component has greater friability that the others using a rotary impact separator. The methods allow the recovery of two or more streams, one rich in the more friable component, and one lean in the more friable component.

Processes and structures for plastic separation and products of such processes

Methods and apparatus for treating a mixture of fiber and granules are provided. The method includes passing the mixture through a friction zone comprising a conveyor belt that moves mixture and a friction device comprising a stationary surface in contact with a surface of the mixture. The method includes applying pressure to the mixture with the friction device to generate friction such that at least 5% of the fiber in the mixture is rotated. The method includes forming an agglomerate that is larger than the granules in the mixture.

Friction device for fiber-granule separation

Methods of amending soil to improve porosity and reduce compaction are provided. The method includes providing a carpet product. The method further includes separating the carpet product into fiber and granules. The method also includes adding the granules to the soil. The method can also include impacting the carpet product with a rotary impact separator. The method can also include impacting the carpet product with a hammer mill.

Soil amendment with carpet adhesive granules

Methods for the recycling of carpet are disclosed that produce clean face fiber suitable for industrial use. The methods allow the recovery of face fiber material, for example a polyester or a polyamide, from carpets that includes a face fiber material and a backing material, and include the steps of heating the carpet to a temperature lower than the melting point of the face fiber material, but higher than the initial thermal decomposition temperature of the backing material, for a time and at a temperature sufficient to thermally decompose, pyrolyze, or oxidize at least a portion of the backing material, rendering the backing material friable, that is more friable than the untreated backing; and applying mechanical force to the carpet so as to liberate the friable backing material from the face fiber material.

Processes for recycling carpet and products of such processes

Hydrogravity separation of a multiple domain solid feedstock is disclosed which comprises granulating the feedstock to produce particles each of substantially a single domain, with each type of particle having a different density. The particles are slurried into a suitable fluid. A dispersion mixer having a high shear and/or turbulent zone is utilized to disperse agglomerated particles and a quiescent hydrogravity tank is utilized to effect binary separation of the mixture of particles into a stream with a higher average specific gravity, and a stream with a lower average specific gravity. A high degree of product purity is obtained by feeding one or both of the initial product streams to a collection of dispersion mixer/hydrogravity tank units using a fluid of substantially the same specific gravity.

Growing community of inventors

Cleveland, OH, United States of America

Alan Fredrick Schroeder