The Boeing Company

Other

University of Washington

Alan Frank Stewart

Gary E Georgeson

William Paul Motzer

Richard Henry Bossi

Clarence Lavere Gordon, Iii

Jeffrey Reyner Kollgaard

Mark Joseph Clemen, Jr

Steven Kenneth Brady

Jill Paisley Bingham

James C Kennedy

Matthew N O'Donnell

Marc Joel Piehl

Ivan Pelivanov

John Ralph Hull

Keith John Davis

Mark Stewart Wilenski

Scott Wesley Lea

Donald V Drouin, Jr

Jeffry J Garvey

Anthony J Kay

Andrea Koumvakalis

Louis K Zeldin

Le Li

Hong Hue Tat

Dejan Nikic

Gary Alan Lipczynski

John Rubrecht Lowell

Kevin Richard Housen

Douglas Allen Frisch

William John Sweet

George Albert Perry

Philip E Johnson

Haiping Yu

Yongxin Tang

Jinjun Xia

Chen-Wei Wei

Jiangbin Zhao

Jie Yang

Shenggang Wang

Rick L McGann

Joel Bolonick

Rashmi S Shah

Gregory M Yagiela

Clarence L Gordon

Gary Ernest Georgeson

Clarence L Gordon Iii

Jeffery Reyner Kollgaard

Iii Clarence Lavere Gordon

Clarence Lavere Iii Gordon

Described herein is a system for processing a workpiece that includes a plurality of lasers that each produces a laser beam pulse. The system also includes a laser control module that sequences temporal characteristics of the laser beam pulses. Additionally, the system includes a laser beam compensation module that shapes a near field intensity profile of at least one of the laser beam pulses and adjusts a path length of at least one of the laser beam pulses. The system also includes at least one laser beam position element that combines the laser beam pulses to produce a combined laser beam pulse at a surface of the workpiece.

Multiple laser beam processing

Apparatus and methods for laser bond inspection (LBI) of internal bonds in a composite structure with limited access. The technology solves the problem of access for an LBI process head through selection of optics, an articulated optical path and simplification of the method of collecting debris. A small-format process head is specifically designed for laser bond inspection in limited-access spaces. This process head allows access to locations within &#xbd; inch of a nearby wall or structure and utilizes a laser beam that is much smaller (&#x2dc;2-3 mm) in diameter. The apparatus incorporates articulated joints to improve access to locations in the structure being inspected. The process head may also be configured to protect the optical elements (e.g., the focusing lens) from blow-back of debris from the LBI inspection process.

Apparatus and method for bond inspection with limited access

Apparatuses, systems, and methods are presented for calibrating an inspection system, particularly a Laser Bond Inspection (LBI) system that identifies a strength of a test structure. The disclosed calibration system comprises a calibration panel, a surface motion sensor, and a processing circuit. The surface motion sensor senses a compression wave generated in the calibration panel responsive to a laser pulse applied by a LBI head to the calibration panel. The processing circuit outputs a calibration result for the laser inspection system responsive to one or more characteristics of the sensed compression wave. The calibration system provides significantly faster calibration results, and thus may be implemented more frequently to improve the accuracy and repeatability of the inspection system.

Laser bond inspection calibration system

A method for testing a structure using laser ultrasound includes steps of: (1) directing positioning light on a surface of the structure; (2) determining a spatial location and a spatial orientation of the surface from an evaluation of the positioning light reflected back from the surface; (3) directing pump light onto the surface to generate ultrasonic waves in the structure; (4) selectively locating a probe-light focal point of probe light on the surface, based on the spatial location determined for the surface; (5) selectively angularly orienting the probe light normal to the surface, based on the spatial orientation determined for the surface; and (6) directing the probe light onto the surface to detect a response to the ultrasonic waves.

Systems and methods for automatic alignment and focusing of light in laser ultrasound testing

Described herein is an apparatus, for shielding light generated by a laser during non-destructive inspection of an object. The apparatus includes a light shield at least partially enveloping the laser and defining a first opening through which light generated by the laser passes from the laser to the object. The light shield is opaque and includes at least one first biasing mechanism. The apparatus also includes at least one first light seal coupled to the light shield about the first opening of the light shield. The at least one first biasing mechanism is configured to urge resilient deformation of the at least one first light seal against the object. When the at least one first light seal is resiliently deformed against the object, light generated by the laser is constrained within a light containment space defined between the light shield, the at least one first light seal, and the object.

Apparatus, systems, and methods for inspecting a part

A nondestructive bond strength testing method, including: coupling an expendable device to a structure under test, the expendable device including a patterned planar array of exploding bridge wires; simultaneously vaporizing the patterned planar array of exploding bridge wires by applying a pulse of electrical energy to the patterned planar array of exploding bridge wires; and sensing an initial disbonding signature of the structure under test.

Bond strength testing systems and methods and compression wave producing devices for use therein

A method of detecting local material changes in a composite structure is presented. A pulsed laser beam is directed towards the composite structure comprised of a number of composite materials. Wide-band ultrasonic signals are formed in the composite structure when radiation of the pulsed laser beam is absorbed by the composite structure. The wide-band ultrasonic signals are detected to form data. The data is processed to identify a local frequency value for the composite structure. The local frequency value is used to determine if local material changes are present in the number of composite materials.

Composite inspection

A method of detecting material changes in a composite structure is presented. A pulsed laser beam is directed towards the composite structure comprised of a number of composite materials. Wide-band ultrasonic signals are formed in the composite structure when radiation of the pulsed laser beam is absorbed by the composite structure. The wide-band ultrasonic signals are detected to form data. The data comprises a number of ultrasonic A-scans. The data is processed to identify a plurality of frequency measurements for each of the number of ultrasonic A-scans. A frequency image is displayed using the plurality of frequency measurements. The material changes are represented in the frequency image.

A method of detecting inconsistencies in a composite structure is presented. A pulsed laser beam is directed towards the composite structure comprised of a number of composite materials. Wide-band ultrasonic signals are formed in the composite structure when radiation of the pulsed laser beam is absorbed by a surface of the composite structure. The wide-band ultrasonic signals are detected over a duration of time to form data. The data comprises an ultrasonic A-scan spectrum. The data is processed to identify a structure signal in a frequency domain of the ultrasonic A-scan spectrum. The structure signal of the ultrasonic A-scan spectrum is compared to a structure signal of a composite structure standard to determine whether the inconsistencies are present in the number of composite materials.

A method of detecting inconsistencies in a structure is presented. A pulsed laser beam is directed towards the structure. A plurality of types of ultrasonic signals is formed in the structure when radiation of the pulsed laser beam is absorbed by the structure. The plurality of types of ultrasonic signals is detected to form data.

Inspection of structures

The present disclosure relates to the active initiation of incident energy-dissipating material from a structure surface coating as a counter measure response for the protection of a structure surface. The active initiation is triggered at a predetermined area or areas on a targeted structure surface in response to incident directed energy sensed on a target surface.

Apparatuses, methods and systems for active counter directed energy platform protection

A method for determining the presence of damage in a structure includes applying energy to the structure to induce tension shockwaves in the structure. The method also includes detecting sound waves caused by the tension shockwaves using at least one acoustic emission sensor on the surface of the structure. Additionally, the method includes determining the presence of damage in the structure due to the applied energy based on detected sound waves.

Structural bond inspection

A hybrid laser machining and metrology method that enables one-up assembly of a work piece is disclosed. The hybrid machining and metrology method may include interleaving a first laser output to remove material from the work piece with a second laser output to measure material removed from the work piece.

Hybrid laser machining of multi-material stack-ups

Growing community of inventors

Seattle, WA, United States of America

Alan Frank Stewart