Gkn Sinter Metals Gmbh

Gm Global Technolgoy Operations, Inc.

Alan C Taylor

Ian W Donaldson

Donald D Cooper

Virgiliu-Adrian Savu

Steven Aharrah

Ryan David Rosinski

Robert Benson Parrish

Avinash Singh

Michael P Fannin

Jeffrey W Lemke

Thomas John Fonville

Systems and methods are provided for pumps that deliver optimized torque characteristics and volumetric efficiency. A system includes a housing defining a surface and a rotor defining a face. A face clearance is defined between the face and the surface. The face clearance is variable in magnitude and determinative of target performance characteristics of the pump system. The housing is made of a material selected to have a thermal expansion characteristic and the rotor is made of a second material selected to have another thermal expansion characteristic. The thermal expansion characteristics deliver the target performance characteristics of the pump system.

Pump system and method for optimized torque requirements and volumetric efficiencies

A method of forming a composite component having a brass or bronze powder metal portion sinter fit into a supporting, ferrous portion.

Method of producing composite component having brass or bronze using sinter fit

A method of sinter fitting a powder metal compact around a core forms a composite component. By exploiting the shrinkage associated with the sintering of a powder metal compact, a sintered powder metal section may be dimensionally shrunk onto a core to create a mechanical interference fit between a core section and a sintered powder metal section. This method may be used to join materials such as aluminum and steel together, which traditionally have been difficult to join to one another.

Method of producing composite components using sinter fit

A method includes the sequential steps of compacting a powder metal in a tool and die set using a compaction press to form a powder metal compact, ejecting the powder metal compact from the tool and die set, positioning the powder metal compact relative to another part, and cooling the powder metal compact. When the powder metal is compacted, a temperature of the powder metal used to form the powder metal compact increases relative to ambient temperature due to deformation of the powder metal during compacting. After ejection and while the powder metal compact is still above ambient temperature, the compact is positioned relative to the other part. Then, upon the cooling of the powder metal compact, the powder metal compact dimensionally shrinks to form an interference fit between the powder metal compact and the other part thereby forming the composite component, which may be subsequently sintered.

Method of forming a composite component using post-compaction dimensional change

A planetary gear carrier has a drum cover and drum hub that make up a drum of the carrier and a carrier plate spaced from the drum cover defining a space in which the planetary gears reside, The drum cover, drum hub and carrier plate are joined by keys that are formed integrally with at least one of them that mate with surfaces of the other parts for precise assembly and re-assembly, and windows are defined through sets of spline teeth of the dram cover and drum hub through which planetary gears may be inserted for assembly to the carrier while the drum cover, drum hub and carrier plate are assembled to one another.

Planetary gear carrier joint for precision re-assembly and torque transmission

A method of manufacturing a machining tool in which an insert holder comprises a first surface, a second surface opposite the first surface, and a first insert tip slot extending between the first surface and the second surface. The first insert tip slot is configured so as to be compressed and densified to support a first insert tip. The insert holder further includes elevated projections extending from the first and second surfaces proximate the first insert tip slot.

Method for manufacturing machining tool

A compression limiter is disclosed that comprises an upper surface and a lower surface. The compression limiter further comprises an inner surface that defines a passageway configured to accommodate a fastener and an outer surface configured to engage a structure in which the compression limiter is placed. A first retainer projects outwardly from the outer surface and includes a first retention surface that has at least a planar portion. The first retainer further includes an undercut surface disposed inwardly from the first retention surface so as to create a corner extending in a direction with at least a component perpendicular to the longitudinal direction. A method of forming the compression limiter is also disclosed.

Compression limiter with retention features

A machining tool insert holder having a first surface, a second surface opposite the first surface, and a first insert tip slot extending between the first surface and the second surface. The first insert tip slot is configured to support a first insert tip. The insert holder further includes elevated projections extending from the first and second surfaces proximate the first insert tip slot.

Growing community of inventors

Lake Orion, MI, United States of America

Alan C Taylor