Ford Motor Company Limited

Ford Global Technolgoies, LLC

Alan Baumgartner

Joseph George Walacavage

Scott Kennedy

Eric Newman

David Michael Knapp

Joe Walacavage

Shanker Ganti

J G Walacavage

Systems and methods to select a tool are provided. In at least one embodiment, a system receives first tool data defining a first tool and requirement data defining a requirement of a process to be performed within a manufacturing facility. The system stores the first tool data in memory. The system automatically determines whether the first tool data satisfies a selected requirement definition and outputs a first representation of the first tool if the first tool data satisfies the selected requirement definition thereby enabling a user to select the tool.

Tool selection system and method

Systems and methods to select a vehicle component are provided. In at least one embodiment, a system receives first configuration data defining a first vehicle assembly configuration, category data defining a component category, and component data defining a vehicle component. The system stores the configuration data and the category data in memory. The system automatically determines whether the component data satisfies a selected vehicle assembly configuration definition and whether the component data satisfies a selected component category definition. The system outputs a representation of the vehicle component if the component data satisfies the selected vehicle assembly configuration definition and the selected component category definition thereby automatically selecting the component.

Vehicle component selection system and method

Systems and methods to select a location to perform a process are provided. In at least one embodiment, a system receives tool data defining a tool including its location within a manufacturing facility and process data defining a process for assembling at least a portion of a vehicle. The system stores the tool data in memory. The system automatically determines whether the tool data satisfies a selected process definition. The system outputs a representation of the tool's location along a first axis, a representation of the process along a second axis, and a representation relative to the first axis and the second axis indicating that the tool satisfies the process if the tool data satisfies the process definition thereby enabling a user to select a location to perform the process.

Location selection system and method

A method is provided of embedding tooling control data within a mechanical fixture design to enable programmable logic control verification simulation. The method includes the steps of constructing at least one of a mechanical fixture design, a workcell design, and a controls design. The method also includes the steps of executing a virtual programmable logic control (VPLC) simulation with a VPLC verification simulator to verify the at least one of the mechanical fixture design, the workcell design, and the controls design.

Method of embedding tooling control data within mechanical fixture design to enable programmable logic control verification simulation

A method is provided of using a neutral event specification file for manufacturing line analysis. The method includes the steps of constructing a neutral event specification file having a specification format including at least one event, wherein each event has a name, description, at least one signal, and at least one action. The method also includes the step of executing a manufacturing line analysis model using the neutral event specification file.

Method of using neutral event specification file for manufacturing line analysis

A method is provided of using a neutral event file for manufacturing line analysis. The method includes the steps of constructing a neutral event file and executing a manufacturing line analysis model using the neutral event file. The method also includes the steps of determining whether a good manufacturing line exists based on the manufacturing line analysis model and using the manufacturing line analysis model to build the manufacturing line if a good manufacturing line exists.

Method of using neutral event file for manufacturing line analysis

A method of automatically generating and verifying programmable logic controller (PLC) code. The method includes the steps of constructing a neutral control model file, determining whether the neutral control model file is correct, generating PLC code if the neutral control model file is correct, verifying whether the PLC code is correct, and using the PLC code to build a tool.

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Livonia, MI, United States of America

Alan Baumgartner