Solvay Sa

Alain Vandenbussche

Francine Janssens

Stephen Bloomfield

Patrick Markus Dhaese

A process for manufacturing hydrogen peroxide by an anthraquinone autoxidation process (AO-process) comprising two alternate (essential) steps of: (a) hydrogenation of a working solution in a hydrogenation unit in the presence of a catalyst, wherein such working solution contains at least one alkylanthraquinone dissolved in at least one organic solvent, to obtain at least one corresponding alkylanthrahydroquinone compound; and (b) oxidation of the at least one alkylanthrahydroquinone compound to obtain hydrogen peroxide in an oxidation unit; and further comprising the step of: (c) extracting the hydrogen peroxide formed in the oxidation step in an extraction unit, wherein the units of step (a) to (c), optionally together with further ancillary units as appropriate, constitute a hydrogen peroxide production site, wherein one or more of said units are equipped with one or more sensors for monitoring one or more AO-process parameters at the hydrogen peroxide production site, said sensors being interconnected with one or more first computers at the hydrogen peroxide production site, said first computers being linked via a communication network to one or more second computers in a control room being remote from the hydrogen peroxide production site, and said control room being remotely controlling such hydrogen peroxide production site.

Process for producing hydrogen peroxide

A process for manufacturing hydrogen peroxide by an anthraquinone autoxidation process (AO-process) comprising two alternate essential steps of: (a) hydrogenation of a working solution in a hydrogenation unit in the presence of a catalyst, wherein the working solution contains at least one alkylanthraquinone dissolved in at least one organic solvent, to obtain at least one corresponding alkylanthrahydroquinone compound; and (b) oxidation of the at least one alkylanthrahydroquinone compound to obtain hydrogen peroxide in an oxidation unit; and further comprising step (c): extracting the hydrogen peroxide formed in the oxidation step in an extraction unit, wherein the hydrogenation, oxidation and extraction steps are performed in an reactor system which is designed as a compact modular system of a hydrogenation, an oxidation and an extraction unit, and wherein the reactor system is configured to operate without a reversion (regeneration) unit for continuous reversion of the working solution as a small to medium scale AO-process with a production capacity of hydrogen peroxide of up to 20 kilo tons per year, wherein the working solution and/or the catalyst are replaced and/or treated for regeneration or reactivation only intermittently or periodically, e.g., with a low frequency.

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Brussels, Belgium

Alain Vandenbussche