Federal-Mogul Corporation

Tenneco Gmbh

Airton Martins

Carmo Ribeiro

Eduardo Matsuo

Miguel Azevedo

Ross Allen Evers

Victor Wong

Magnus Horn

Andrew Leibold

Oscar Garza

Andy Taylor

Claes Frennfelt

John Durham

Derek Mackney

Sean McGrogan

Zachary Odel Roelofs

Tian Tian

Andrew Taylor

A one-piece piston including a combustion bowl which is cast to its final form and includes at least one irregularity spaced from a central axis. The piston is initially fabricated of an upper crown member and a lower crown member, which are joined together. The piston is then chucked into a machine tool, such as a CNC lathe, which locates either the piston's top surface or a portion of the combustion bowl and establishes its location as a datum plane. It is this datum plane which serves as a reference location for subsequent machining operations of the piston.

Piston and method of making a piston

A hybrid induction welded piston including an upper piston part welded to a lower piston part is provided. The piston is produced by induction heating the upper piston part and the lower piston part, and bringing the parts together to a part growth compensated position. The method then includes rotating the upper piston part 17 to 34 degrees clockwise and then 17 to 34 degrees counterclockwise. In addition to controlling the axial position and degree of rotation, the force applied to the piston parts is controlled so that preferably no flash is formed in a narrow cooling chamber of the piston. During the rotating steps, the pressure gradually increases to a maximum level which occurs while the upper piston part is rotating in the second direction. The piston includes a homogenous metallurgical bond across the weld and no indentation on the outer surface at the weld prior to machining.

Hybrid induction welding process applied to piston manufacturing

A piston for an internal combustion engine is provided. The piston includes a piston body which is made of steel. The piston body has a crown portion with an upper combustion surface, a pair of skirts which depend from the crown surface, a pair of pin bosses for receiving a wrist pin and a plurality of pin boss bridges which extend from the pin bosses to the skirts. Each of the pin boss bridges extends axially to a lower end which is opposite of the crown portion and has a rib with an increased thickness at its lower end. At least one of the pin boss bridges has a generally flat counter-bore surface for providing a reference location for machining of the piston body.

Steel piston with counter-bore design

A piston has a pair of diametrically opposite skirt portions with convex outer surfaces. Each skirt portion has opposite side edges extending substantially parallel to a central axis of the piston to a free end. The skirt portions each have a recessed slot extending radially into the convex outer surface to a recessed surface. The recessed surface extends fully across the convex outer surface to the side edges and separates an upper band section of the convex outer surface from a lower band section of the convex outer surface.

Piston with a skirt having oil flow slots and method of construction thereof

A piston and internal combustion engine therewith constructed in accordance with the present invention has a piston body with an upper crown having a substantially cylindrical outer surface depending from a top surface along a central axis. At least one annular ring groove extends radially into the outer surface to provide a top land extending from the ring groove to the top surface. A plurality of waves are formed circumferentially about the top land. Each of the waves has a valley extending radially into the outer surface of the top land and extending from the top surface to the ring groove. The waves traverse from the top surface to the ring groove and are configured in substantially non-overlapping relation with one another and in a predetermined orientation relative to at least one of a fuel spray stream, a pin bore axis or a thrust axis of the piston.

Piston and internal combustion engine therewith and method of constructing the piston

Growing community of inventors

Granger, IN, United States of America

Airton Martins