Warn Automotive, LLC

Warn Industries, Inc.

Adrian Simula

Bryan M Averill

Christopher James Boudreau

Oliver Heravi

Bryan Yoder

Adam Reiner

Evan Placek

Blake Randall

Craig Feusse

Mitchell R Lawson

Craig A Clark

Ian Wendler

Jeff Walston

In general, this disclosure relates to a system and method of control for driveline actuators (DLAs) in the powertrain of an electric vehicle to perform shifting between two-wheel drive (2WD) and four-wheel drive (4WD) configurations. Sequential and overlapping shift process is used. The first disconnect is instructed by a vehicle control system to begin its shift, which takes approximately 100 milliseconds to complete. A short period of time after the first disconnect is instructed to begin its shift, but before it has completed the shift, the second disconnect is instructed to begin.

Electric vehicle four-wheel drive shifting control

Systems and processes described herein can use drive line actuators (DLAs) which can be implemented for one or more individual wheels of an electric vehicle (EV) permitting connection and disconnection of at least a portion of the axle and wheel from the electric motor suppling torque. A disconnected wheel and axle can experience less friction, and have less rotational mass then a wheel and axle that is connected to an electric motor, therefore the disconnecting wheels in which torque is not desired can result in increased efficiency and range in an EV.

EV disconnect control

Methods and systems are provided for an electromagnetic pulse disconnect assembly. In one example, an electromagnetic disconnect assembly includes an electromagnetic coil assembly including an electromagnetic coil, an armature cam including an annular ring and a plurality of bidirectional cam ramps extending in an axial direction from the annular ring, where the annular ring is adapted to have face-sharing contact with the electromagnetic coil assembly when the electromagnetic coil is energized and be spaced apart from the electromagnetic coil assembly when the electromagnetic coil is de-energized, and a cam follower a plurality of radially extending guides arranged around a circumference of the cam follower and spaced apart from one another via a plurality of elongate apertures, each of the plurality of elongate apertures adapted to receive one of the plurality of bidirectional ramps of the armature cam. The assembly may further include a latching system.

Compact electromagnetic pulse disconnect system

Coil unit

Methods and systems are provided for controlling operation of a stabilizer bar of a vehicle. In one example, a stabilizer bar includes two shafts joined together by a gas-actuated decoupler. The decoupler may be actuated in order to enable each of the shafts to twist relative to each other.

Gas-actuated stabilizer bar shaft decoupler

Methods and systems are provided for operating an electromagnetic pulse disconnect assembly for selectively engaging two rotating components of a vehicle drivetrain. A disconnect assembly is needed that is not powered by vacuum diverted from an engine of the vehicle, as modern engines are being developed to reduce vacuum production and remove vacuum lines for powering peripheral devices such as disconnects. An electromagnetic pulse disconnect assembly is provided that operates via pulses of electrical current and includes an electromagnetic coil for translating a clutch ring assembly and a latching ring assembly to selectively couple two rotating components.

Electromagnetic pulse disconnect system and methods

Methods and systems are provided for operating an electromagnetic coil assembly. As one example, a method comprises responsive to energization of an electromagnetic coil of an electromagnetic coil assembly, translating the electromagnetic coil along a central axis of the electromagnetic coil assembly toward a magnetic armature while maintaining the armature fixed along the central axis. The electromagnetic coil assembly may be utilized within various clutching, braking, or lever applications.

Electromagnetic coil system and methods

A pulse vacuum hub lock system for selectively engaging a wheel hub to an axial shaft includes a cartridge housing assembly received in a bore in the wheel hub. The cartridge housing assembly supports a clutch ring for movable engagement between splines in the wheel hub and directly on the axle shaft. A diaphragm is connected to a piston assembly and is responsive to a vacuum pressure to activate the piston assembly to engage or disengage a latch mechanism that holds the clutch ring in an engaged or disengaged position. A piston spring and a helper spring are provided between primary and secondary pistons of the piston assembly and allow for separation in the vacuum levels required to activate the latch mechanism. The vacuum hub lock system is compact so as to be disposed inboard of an opening in the exterior surface of a wheel rim.

Growing community of inventors

Livonia, MI, United States of America

Adrian Simula