Exxonmobil Research and Engineering Company

Exxonmobil Upstream Research Company

Exxon Research and Engineering Company

Posco

Jfe Steel Corporation

Adnan Ozekcin

Narasimha-Rao Venkata Bangaru

Charles S Yeh

Mehmet Deniz Ertas

Jeffrey Roberts Bailey

Hyun-Woo Jin

Douglas Paul Fairchild

Srinivasan Rajagopalan

Tabassumul Haque

Bo Zhao

Trikur Anantharaman Ramanarayanan

Raghavan Ayer

Hyunwoo Jin

Hyun Woo Jin

Terris Field Walker

Erika Ann Ooten Biediger

Swarupa Soma Bangaru, Legal Representative

Jayoung Koo

Michael Thomas Hecker

Michael D Barry

Ning Ma

Andrew J Wasson

Sangchul Lee

Bongkeun Lee

Jongsub Lee

Mario Luis Macia

Danny Lee Beeson

William Curtis Elks

Charles Shiao-Hsiung Yeh

Shigeru Endo

Mitsuhiro Okatsu

Changmin Chun

Lei Wang

Steven Jeffrey Ford

Vishwas Gupta

Shinichi Kakihara

James Dirickson Mumford

Moriyasu Nagae

IlWook Han

James D Mumford, Iii

Vinod K Pareek

Douglas S Hoyt

James B LeBleu, Jr

Nathan Eugene Nissley

IIWook Han

Erika Biediger

Erika A Biediger

William Elks

Narasimha-Rao (deceased) Bangaru

Charles Shioa-Hsiung Yeh

Nathan E Nissley

Mario L Macia

Narasimha V Bangaru

Danny L Beeson

Erika A Ooten Biediger

William C Elks

A metal cored wire for submerged arc welding, the wire comprising a steel sheath with a core comprising powders of: carbon in a range of about 0.3 wt. % to about 1.2 wt. %; silicon in a range of about 0.1 wt. % to about 3.0 wt. %; manganese in a range of about 9.0 wt. % to about 30 wt. %; chromium in an amount less than about 8 wt. %; nickel in an amount less than about 6 wt. %; molybdenum in an amount less than about 6 wt. %; tungsten in an amount less than about 5 wt. %; copper in an amount less than about 4 wt. %; niobium in an amount less than about 2 wt. %; vanadium in an amount less than about 2 wt. %; titanium in an amount less than about 2 wt. %; nitrogen in an amount less than about 0.4 wt. %; boron in an amount less than about 1 wt. %; at least one of: (i) sulfur in an amount less than about 0.3 wt. %; (ii) phosphorous in an amount less than about 0.03 wt. %; or a combination thereof; and the balance with iron.

High manganese steel pipe with step-out weld zone erosion-corrosion resistance and method of making the same

A multi-layer friction reducing tape, including: a foil layer including a metal, polymer, or hybrid-metal-polymer; an under layer disposed on the foil layer; an adhesion promoting layer contiguous with a surface of the under layer; a functional layer that includes a fullerene based composite, a diamond based material, diamond-like-carbon (DLC), or combinations thereof, wherein the functional layer is contiguous with a surface of the adhesion promoting layer; and a tape, including an adhesive layer and a backing material, wherein the adhesive layer is attached to a surface of the foil layer opposite the under layer.

Diamond-like-carbon based friction reducing tapes

Improved steel welds, article for making the same, and methods of making the same are provided. The present disclosure provides advantageous erosion, corrosion and/or cracking resistant weld metal. More particularly, the present disclosure provides high manganese (Mn) weld metal compositions having enhanced erosion, corrosion and/or cracking resistance, articles for the production of the high manganese weld metal compositions having enhanced erosion, corrosion, and/or cracking resistance, and methods for fabricating high manganese weld metal compositions having enhanced erosion, corrosion and/or cracking resistance.

A steel composition and method from making a dual phase steel therefrom. The dual phase steel may have carbon of about 0.05% by weight to about 0.12 wt %; niobium of about 0.005 wt % to about 0.03 wt %; titanium of about 0.005 wt % to about 0.02 wt %; nitrogen of about 0.001 wt % to about 0.01 wt %; silicon of about 0.01 wt % to about 0.5 wt %; manganese of about 0.5 wt % to about 2.0 wt %; and a total of molybdenum, chromium, vanadium and copper less than about 0.15 wt %. The steel may have a first phase consisting of ferrite and a second phase having one or more of carbide, pearlite, martensite, lower bainite, granular bainite, upper bainite, and degenerate upper bainite. A solute carbon content in the first phase may be about 0.01 wt % or less.

Low yield ratio dual phase steel linepipe with superior strain aging resistance

Weld metals and methods for welding ferritic steels are provided. The weld metals have high strength and high ductile tearing resistance and are suitable for use in strain based pipelines. The weld metal contains retained austenite and has a cellular microstructure with cell walls containing lath martensite and cell interiors containing degenerate upper bainite. The weld metals are comprised of between 0.02 and 0.12 wt % carbon, between 7.50 and 14.50 wt % nickel, not greater than about 1.00 wt % manganese, not greater than about 0.30 wt % silicon, not greater than about 150 ppm oxygen, not greater than about 100 ppm sulfur, not greater than about 75 ppm phosphorus, and the balance essentially iron. Other elements may be added to enhance the properties of the weld metal. The weld metals are applied using a power source with current waveform control which produces a smooth, controlled welding arc and weld pool in the absence of COor oxygen in the shielding gas.

High toughness weld metals with superior ductile tearing resistance

Provided are low friction coatings with improved abrasion, wear resistance and methods of making such coatings. In one form, the coating includes: i) an under layer selected from the group consisting of CrN, TiN, TiAlN, TiAlVN, TiAlVCN, TiSiN, TiSiCN, TiAlSiN and combinations thereof, wherein the under layer ranges in thickness from 0.1 to 100 &#x3bc;m, ii) an adhesion promoting layer selected from the group consisting of Cr, Ti, Si, W, CrC, TiC, SiC, WC, and combinations thereof, wherein the adhesion promoting layer ranges in thickness from 0.1 to 50 &#x3bc;m and is contiguous with a surface of the under layer, and iii) a functional layer selected from the group consisting of a fullerene based composite, a diamond based material, diamond-like-carbon and combinations thereof, wherein the functional layer ranges from 0.1 to 50 &#x3bc;m and is contiguous with a surface of the adhesion promoting layer.

Low friction coatings with improved abrasion and wear properties and methods of making

Provided are coated oil and gas well production devices and methods of making and using such coated devices. In one form, the coated device includes one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more cylindrical bodies, and a coating on at least a portion of the inner surface, the outer surface, or a combination thereof of the one or more cylindrical bodies. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.

Coated oil and gas well production devices

Provided are coated sleeved oil and gas well production devices and methods of making and using such coated sleeved devices. In one form, the coated sleeved oil and gas well production device includes one or more cylindrical bodies, one or more sleeves proximal to the outer diameter or inner diameter of the one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more sleeves, and a coating on at least a portion of the inner sleeve surface, the outer sleeve surface, or a combination thereof of the one or more sleeves. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated sleeved oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.

Coated sleeved oil and gas well production devices

Provided are drill stem assemblies with ultra-low friction coatings for subterraneous drilling operations. In one form, the coated drill stem assemblies for subterraneous rotary drilling operations include a body assembly with an exposed outer surface including a drill string coupled to a bottom hole assembly, a coiled tubing coupled to a bottom hole assembly, or a casing string coupled to a bottom hole assembly and an ultra-low friction coating on at least a portion of the exposed outer surface of the body assembly, hardbanding on at least a portion of the exposed outer surface of the body assembly, an ultra-low friction coating on at least a portion of the hardbanding, wherein the ultra-low friction coating comprises one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated drill stem assemblies disclosed herein provide for reduced friction, vibration (stick-slip and torsional), abrasion, and wear during straight hole or directional drilling to allow for improved rates of penetration and enable ultra-extended reach drilling with existing top drives.

Ultra-low friction coatings for drill stem assemblies

Provided are coated sleeved oil and gas well production devices and methods of making and using such coated sleeved devices. In one form, the coated sleeved oil and gas well production device includes an oil and gas well production device including one or more bodies and one or more sleeves proximal to the outer or inner surface of the one or more bodies, and a coating on at least a portion of the inner sleeve surface, outer sleeve surface, or a combination thereof, wherein the coating is chosen from an amorphous alloy, a heat-treated electroless or electro plated based nickel-phosphorous composite with a phosphorous content greater than 12 wt %, graphite, MoS, WS, a fullerene based composite, a boride based cermet, a quasicrystalline material, a diamond based material, diamond-like-carbon (DLC), boron nitride, and combinations thereof. The coated sleeved oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.

Provided are coated oil and gas well production devices and methods of making and using such coated devices. In one form, the coated oil and gas well production device includes an oil and gas well production device including one or more bodies, and a coating on at least a portion of the one or more bodies, wherein the coating is chosen from an amorphous alloy, a heat-treated electroless or electro plated based nickel-phosphorous composite with a phosphorous content greater than 12 wt %, graphite, MoS, WS, a fullerene based composite, a boride based cermet, a quasicrystalline material, a diamond based material, diamond-like-carbon (DLC), boron nitride, and combinations thereof. The coated oil and gas well production devices may provide for reduced friction, wear, corrosion, erosion, and deposits for well construction, completion and production of oil and gas.

Provided are drill stem assemblies with ultra-low friction coatings for subterraneous drilling operations. In one form, the coated drill stem assemblies for subterraneous rotary drilling operations include a body assembly with an exposed outer surface including a drill string coupled to a bottom hole assembly or a coiled tubing coupled to a bottom hole assembly and an ultra-low friction coating on at least a portion of the exposed outer surface of the body assembly, wherein the coefficient of friction of the ultra-low friction coating is less than or equal to 0.15. The coated drill stem assemblies disclosed herein provide for reduced friction, vibration (stick-slip and torsional), abrasion and wear during straight hole or directional drilling to allow for improved rates of penetration and enable ultra-extended reach drilling with existing top drives.

The present invention is directed to a process for producing pearlite from an iron containing article comprising the steps of, (a) heating an iron containing article comprising at least 50 wt % iron for a time and at a temperature sufficient to convert at least a portion of said iron from a ferritic structure to an austenitic structure, (b) exposing said austenitic structure, for a time sufficient and at a temperature of about 727 to about 900&#xb0; C., to a carbon supersaturated environment to diffuse carbon into said austenitic structure and (c) cooling said iron containing article to form a continuous pearlite structure.

Reactive heat treatment to form pearlite from an iron containing article

Weld metals suitable for joining high strength, low alloy steels are provided. These weld metals have microstructures of acicular ferrite interspersed in a hard constituent, such as lath martensite, yield strengths of at least about 690 MPa (100 ksi), and DBTTs lower than about &minus;50&deg; C. (&minus;58&deg; F.) as measured by a Charpy energy versus temperature curve. These weld metals include about 0.04 wt % to about 0.08 wt % carbon; about 1.0 wt % to about 2.0 wt % manganese; about 0.2 wt % to about 0.7 wt % silicon; about 0.30 wt % to 0.80 wt % molybdenum; about 2.3 wt % to about 3.5 wt % nickel; about 0.0175 wt % to about 0.0400 wt % oxygen, and at least one additive selected from the group consisting of (i) up to about 0.04 wt % zirconium, and (ii) up to about 0.02 wt % titanium.

Weld metals with superior low temperature toughness for joining high strength, low alloy steels

Corrosion of conventional refinery steels due to sulfur bearing, carboxylic acid containing hydrocarbon materials is minimized by forming on the surface of the steel a fine grain iron sulfide film where at least the steel surface is substantially all of a pearlite microstructure.

Corrosion resistant carbon steel

Growing community of inventors

Bethlehem, PA, United States of America

Adnan Ozekcin