Zaf Energy Systems, Incorporated

Aesir Technologies, Inc.

Adam Weisenstein

Melissa D McIntyre

Allen Charkey

Shiloh J Williams

Michael J Gordon

Eivind Listerud

Randy Moore

William A Garcia

Hannah S Smith

Sean Barrett

Joel Ballard

Andrew F Souder, Ii

Paula J Kosted

Cody R Carter

Michael T Shireman

Ronald David Brost

Howard F Wilkins

Kristine M Brost

Blaine D Latimer

Benjamin J Washburn

Ernest Rimanosky

Randolph M Kosted

Viet H Vu

Kurt Salloux

An electrochemical cell includes a plurality of electrode graphite substrates each defining a current collector and a tab continuing from the current collector, the tabs being collected into at least one stack, and a plurality of carbon layers interleaved with the at least one stack such that each of the carbon layers is adhered between two of the graphite electrode tabs.

Carbon adhered graphite tabs for battery terminal fastening

Layers including acetate doped polyethylene oxide adhered to the face of zinc negative electrodes or lithium intercalation positive electrodes are contemplated herein. These layers may penetrate into the surface of the electrode, partially filling the void space. A secondary battery may include some of the electrodes contemplated herein along with corresponding separator systems.

Lithium and zinc ion battery containing polyethylene oxide and acetate layered electrodes

A lithium and zinc ion bi-polar battery includes, in one example, a plurality of carbon or titanium bi-polar current collectors arranged with cells to form a stack of bi-polar configuration such that each of the bi-polar current collectors is between and in direct contact with a zinc electrode and lithium-ion intercalation electrode of an adjacent pair of the cells.

Bi-polar lithium-zinc-ion batteries

A pouch cell includes an electrode assembly and a body forming a gas headspace within the pouch. Tabs of the electrode assembly may extend through or around the body and out of the pouch. Gas from the electrode assembly may collect in the gas headspace. The body may accommodate a vent mechanism that also extends out of the pouch.

Electrochemical pouch cell with mechanically stabilized headspace

An aqueous battery system includes an electrode assembly, a recombination device, and a controller. The recombination device has a catalyst that combines hydrogen and oxygen produced by the electrode assembly to form water and generate heat via exothermic reaction. The controller, responsive to a detected temperature or change in temperature associated with the recombination device due to the heat, changes power supplied to the electrode assembly.

Battery state indicator based on recombination device feedback

A zinc-based battery includes a non-sintered separator system including a polymer separator and a coating on the polymer separator. The coating includes cellulose acetate that prevents metallic zinc penetration into the separator, and ceria bound with the cellulose acetate that chemically oxidizes metallic zinc to zinc oxide.

Ceria coatings and structures for zinc-based battery separators

A green secondary electrode includes a conductive substrate, active material and material additives in direct contact with the conductive substrate, and a combination of vinyl acetate-ethylene and methylcellulose-based additive binding the conductive substrate, active materials, and material additives together. The green secondary electrode may be a positive electrode or a negative electrode.

Secondary aqueous battery electrodes including vinyl acetate-ethylene

A metal air battery cell has a sealed pouch defined by a metallocene film and a gas and liquid impermeable flexible layer, and an electrochemical cell contained within the pouch. The metallocene film and gas and liquid impermeable flexible layer are sealed to each other and around the electrochemical cell.

Pouched metal-air battery cells

A zinc alkaline secondary battery includes a positive electrode, a negative electrode including a multi-valent oxide species, a separator system disposed between the electrodes, and an alkaline electrolyte in contact with the negative electrode. The alkaline electrolyte includes hexametaphosphate salt and zinc acetate. Ligands from the hexametaphosphate salt and zinc acetate are anchored to the negative electrode via chelation sites created by the multi-valent oxide species.

Zinc alkaline secondary battery including anchored electrolyte additives

A secondary battery recombination system includes catalyst and hydrophobic gas diffusion layers defining an electrode that recombines hydrogen and oxygen into water, and a scaffold encapsulating and in non-bonded contact with the electrode. The electrode may be carbon cloth, carbon felt, carbon foam, or carbon paper. The scaffold may be expanded metal or perforated foil.

Recombination systems for aqueous batteries

An electrochemical component has a green secondary electrode including a conductive substrate, homogeneous pre-synthesized calcium zincate in direct contact with the conductive substrate, and a combination of styrene-butadiene rubber and sintered polytetrafluoroethylene binding the conductive substrate and calcium zincate together.

Secondary electrode including styrene-butadiene rubber

Monobloc batteries include compartments containing cells. Terminals extend into the compartments and are electrically connected with the cells via tabs. The tabs are folded to form bent stacks and include openings in partial registration with each other. The terminals extend through the openings and are secured to the tabs. The terminals are off-center relative to the compartments to preserve space for the bent stacks.

Monoblocs and monobloc batteries

An electrode includes a current collector, a metal shell in direct contact with and encapsulating the current collector, green dendritic columnar growths extending out of the metal shell and having protrusions thereon, and active material in contact with the metal shell and having embedded therein the green dendritic columnar growths. The protrusions penetrate the active material to form a mechanical retainer that prevents delamination of the active material from the metal shell and define localized regions of increased current density during operation of the electrode that promote deposition of the active material first on the protrusions and then on areas of the green dendritic columnar growths adjacent to the protrusions such that the active material electrochemically adheres to the green dendritic columnar growths and the protrusions enlarge during repeated charge and discharge cycling of the electrode.

Electrode having protective and locking layers on current collector

An electrode includes a current collector having metallic struts formed by freeze tape casting along a cast direction, and an electrochemically active material occupying portions of the void spaces. The struts define a percolated conductive network and void spaces through the percolated conductive network. The struts are directionally aligned and the void spaces are directionally ordered perpendicular to the cast direction.

Growing community of inventors

Bozeman, MT, United States of America

Adam Weisenstein