Gm Global Technolgoy Operations, Inc.

Adam J Tallman

Zachary S Mendla

Holly C Schwarzwalder

Charanjit S Chawa

Nusha Laleh

An electrical connection unit for a battery pack includes a busbar having a first hole therein, a top surface and a bottom surface, an annular bushing having a top end abutting the bottom surface, a bottom end opposed to the top end and a bore hole therein registered with the first hole, a busbar cage secured to the busbar and retaining the annular bushing in abutment with the busbar, the busbar cage having a cavity therein above the top surface, and a fastener having a head portion captured within the cavity and a shank portion extending through the first hole. The annular bushing may include one or more indents formed on an outer surface thereof, and the busbar cage may include a plurality of fingers extending along the outer surface and interfacing with the one or more indents. Each finger may include a protrusion configured to rest within an indent.

Electrical connection unit for high-voltage battery packs

Presented are thermomechanical fuses for mitigating heat propagation across electrochemical devices, methods for making and methods for using such fuses, and traction battery packs with load-bearing, sacrificial thermomechanical fuses to help prevent thermal runaway conditions. A battery assembly includes an electrically insulating battery housing with multiple battery cells disposed inside the battery housing. These battery cells are electrically interconnected, in series or parallel, and stacked in side-by-side facing relation to form adjacent, mutually parallel stacks of battery cells. Thermomechanical fuses thermally connect neighboring stacks of the battery cells. Each thermomechanical fuse is formed, in whole or in part, from a dielectric material that undergoes deterioration or deformation at a predefined critical temperature; in so doing, the thermomechanical fuse thermally disconnects a first stack of cells from a neighboring second stack of cells.

Thermomechanical fuses for heat propagation mitigation of electrochemical devices

A pre-assembled electrical connection unit for a battery pack includes a bus bar defining a hole, and a cage defines a cavity. The unit also includes a fastener disposed in the cavity and the cage surrounds the fastener. The cage is secured to the bus bar, and the fastener is positioned in the hole and the cavity in an initial position. The fastener is movable to a final position relative to the cage which positions the fastener deeper in the hole of the bus bar. The unit is positioned relative to the battery pack, and the battery pack includes a module terminal. The module terminal includes a terminal nut that is accessible during an assembly process. The unit is placed over the terminal nut during the assembly process such that the fastener aligns with the terminal nut and secures the bus bar to the module terminal in the final position.

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Warren, MI, United States of America

Adam J Tallman