Rolls-Royce Corporation

Adam J Bishop

Christopher David Jones

Robert C Backhouse

Sarvesh Dhiman

Ian Buck

Richard Hall

A method for manufacturing a composite component, including: weaving a multi-layer woven preform from warp and weft tows of fibre-reinforcement material, the woven preform includes: multi-layer weave including: plurality of weft tow layers; plurality of laterally-adjacent stacks extending along the longitudinal direction, primary portion having longitudinal extent along woven preform, the primary portion having one or more edge regions each defining respective lateral side of primary portion; wherein for the or each edge region: the multi-layer weave defines at least the edge region; plurality of stacks in the edge region are binding stacks in which one or more warp tows are interlaced to bind a respective plurality of weft tow layers; weave property differs between binding stacks in the edge region to reduce a thickness of the edge region towards respective lateral side. Also disclosed herein is a woven structure, formed by warp and weft tows of fibre reinforcement material.

Woven structure and method of manufacture

The present disclosure relates to a variable stator vane and a method of fabricating the variable stator vane of a gas turbine engine. The method includes providing at least one fibre sheet. The method further includes rolling the at least one fibre sheet around a mandrel to form a spindle section of the variable stator vane. An excess of material of the at least one fibre sheet remains after forming the spindle section. The method further includes using the excess of material of the at least one fibre sheet to form the at least one aerofoil section of the variable stator vane.

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Bristol, United Kingdom

Adam J Bishop