Patent Treuhand Gesellschaft Fur Elektrische Gluhlampen Mbh

Patent-treuhand-gesellschaft F. Elektrische Gluehlampen Mbh

Achim Gosslar

Jurgen Heider

Juergen Heider

Ulrich Henger

Alexander Dobrusskin

Dietrich Fromm

Hartmuth Bastian

Karl-Heinz Gleixner

Helmut Klingshirn

The discharge or arc tube chamber of a low-power high-pressure discharge lamp is, in one single step, sealed and shaped by mold or form-blowing by using pinch or press jaws (30, 31) which have concave hollows (34) formed therein to clearly define the shape of the discharge vessel, and hence of the discharge or arc tube chamber, to permit reproducible results with little variation between individual lamps to be made in a single manufacturing step. Additionally, an inclined ramp-like surface can be formed at the narrow sides (14) of the pinch seal extending towards the walls (11) of the discharge chamber (3) to thereby eliminate pockets beneath the electrodes. Preferably, the electrode shafts diverge with respect to the optical axis (A) of the lamp to increase the electrode spacing, and thus permit operation at a lower operating pressure, with respect to prior art lamps.

Single-ended low-power discharge lamp, and method of its manufacture

To simply and reliably retain a heat retention tube or sleeve (10) within envelope (1) and surrounding the arc tube or discharge vessel (4) of the lamp, end regions of the heat retention or conservation tube are pinched around current supply leads (7) which pass through the pinch or press region (11). To prevent dislocation of the tube or sleeve (10), axially as well as rotationally with respect to the arc tube, the current supply leads are deformed in the region of the pinch or press (11), for example by being flattened or deflected in a bend or V-shape from a straight wire. An exhaust tube (12) can be passed through the pinch (11) if the pinch extends across the entire diameter of the heat retention tube; otherwise, the pinch need only extend over a portion thereof, thus providing for pneumatic communication between the interior of the heat retention tube and the envelope (1).

Single-based high-pressure discharge lamp with a heat retention structure

The high-pressure lamp has a fill including a metal halide of two groups, which the first group is a first rare earth halide of dysprosium, thulium and optionally holmium, and a second group of rare earth halide, namely cerium, neodymium, praseodymium, lanthanum; and an alkali metal halide, such as sodium halide and/or cesium halide, preferably iodide or bromide of sodium and/or cesium. The lamp has a high proportion of light radiation in the red range of the color spectrum to provide substantially improved color rendering indices, particularly in the Ra.sub.8 region, thereby providing better color balance, without loss of lifetime.

Light balance compensated mercury vapor and halogen high-pressure

A double-ended, double-sided pinch seal discharge lamp has pinch seals at posite ends of a discharge vessel, in which the broad side surfaces of the pinch seal, retaining a molybdenum foil (8) is formed with lateral constrictions or indentations (16) located at the transition zone between the pinch seal and the bulbous or discharge vessel portion (3). Preferably, excess glass material from the side surfaces or ribs (14) formed on the side surfaces of the pinch or press seal is squeezed, in the transition zone, towards the bulb or central region (3) during the pinch sealing process to form reinforcement ribs (17), thereby strengthening the transition zone between the pinch seal (5) and the bulb portion (3) of the lamp.

Pinch-sealed high pressure discharge lamp, and method of its manufacture

To reduce the axial length of high-power, high-pressure discharge lamps, for example between 1000-4000 W rating, while reducing the temperature, in operation, of a connection foil (8) adjacent the base ends of the foil, the discharge vessel (2) of quartz glass has two shaft-like extensions (5) unitary therewith, in which the connection foils are pinch or press-sealed. The lengths of the pinch or press seals are major fractions of the length of the discharge of the discharge vessel, for example between 2/3 and 4/3 thereof, and the connection foil extends over a major portion of the length of the shaft-like extension, for example between 60-80%. Such pinch seals are made by differentially, over its length, heating the shaft-like extension (5).

High-pressure discharge lamp, particularly double-ended high-power,

To improve the heat distribution of the electrodes within a high-pressure discharge vessel, particularly a vehicle (1) of quartz glass having a fill of mercury, a noble gas, and an additive which includes a metal or metal halide, especially, for good color rendition, tin which attacks the electrodes, the electrodes (4, 5) are pinch-sealed through the quartz glass envelope and include a parallel shaft portion (15, 17, 21) to which pin elements (16, 18, 19) are attached, for example by welding, which have a cross-sectional area larger, preferably by a factor of between 1.5 to 3, than the cross-sectional area of the shaft portion, to obtain high heat capacity of the electrodes while minimizing heat transfer to the pinch or press seal of the electrodes through the quartz glass vessel (2) via the shaft portions.

Electrode structure for single ended high pressure discharge lamp

To improve the heat distribution of single-ended metal-halide high-pressure discharge lamps, and particularly lamps in which the fill is apt to attack a helically wound electrode (4) facing a similar electrode (5) within a discharge vessel (2), the end portions of the electrodes have a mandrel or pin element (17) located within a plurality of coiled windings (16), such that the coiled windings of the electrodes surround the mandrel or pin elements (17). Preferably, the mandrel is made of thorium dioxide-doped tungsten, and the electrodes includes an electrode shaft portion (15) pinch-sealed through the quartz-glass vessel. The shaft portions are unitary with the coiled windings (16) and are made of undoped, essentially pure tungsten. The mandrel (17) may be retained within the coiled filament portion (16) by clamping or by being end-melted thereto, and preferably projects beyond the helical windings at the side remote from the discharge to improve the overall temperature distribution within the discharge vessel (2).

Single-ended high-pressure discharge lamp with coil and mandrel electrode

To increase the high-voltage resistance of a metal halide high-pressure dharge lamp, the external leads (6, 6', 6') are spaced wider apart than previously at their exit point from a pinch seal (3', 23', 23'). To facilitate manufacture, and to permit the widened spacing of the electrodes, the lamp portion (3) which will form the pinch seal is pre-heated in a first step and deformed into elongated oval cross section, leaving enough space to introduce a subassembly formed of the electrode connecting leads (6), internal electrodes (7) and molybdenum sealing foils (9); the sealing foils (9) may then already be located with a spacing which is increased with respect to spacing usually customary in the prior art. The external connecting leads (6) are secured to the sealing foils (9) so that attachment points extend at right angle to the sealing foils; the attachment leads can be angled within the press seal (FIG. 1e) or the angled portions of the connecting leads (6') can extend through lateral slits formed in the press seal outside of the lamp, to be then angled off (FIG. 2b) or to extend laterally (FIG. 2c) from the pinch or press seal (3', 23', 23').

Method of making a single-based metal halide high-pressure discharge

Low-power lamps, that is, lamps having a power rating of less than 250 W, g. less than 100 W, and, for instance 40 W, have an arc tube which has a fill of mercury with additives of metal halides and a noble gas. To permit universal mounting application of the lamp, the arc tube (2) has a single-press seal (3) at one side thereof in which the electrodes are retained, the arc tube being surrounded by an envelope having, likewise, a single-ended, single-press seal (5) located at the same side as the press seal of the arc tube, through which continuation elements (8, 10, 12, 14; 9, 11, 13, 15) of the electrode elements are conducted. The arc tube and the envelope are so closely spaced that heat radiated from the arc tube to the envelope is effectively reflected to the arc tube without substantial radiation by the envelope. The arc tube and/or the envelope may be frosted, and made, respectively, of hard glass or quartz glass which has low transmissivity in the UV and IR ranges of radiation.

Low-power, high-pressure discharge lamp

To insure orientation of internal current leads (9, 10; 23, 24) extending om a press seal (14, 27) at the end of a bulb (3, 28) inwardly thereof, small metal elements (19, 20; 31, 32), preferably of the same material as the inwardly extending current leads, are connected, for example by welding, to the inwardly extending current leads, the small metal elements being oriented to extend transversely to the major direction of the current leads and positioned in a plane determined by the plane of the press seal.

Electric lamp with oriented current conductors extending through a press

A high-pressure discharge lamp with metal halide additives and a power in of less than 100W comprises electrodes (4, 5) which have a shank portion (18) adjacent the seal and a second portion (19) which is formed as a coil and faces the discharge. Adjacent turns of the coil portion (19) do not contact one another. Shank (18) and coil (19) are preferably made of a single piece of wire. In the case of a double-ended arc tube (FIGS. 1 and 2) the axis of the coil portion (19) forms a substantially straight line with the shank portion (18). In the case of a single-ended arc tube (FIGS. 3 and 4) the axis of the coil portion includes an angle of 90.degree. with the axis of the shank portion. In order to protect the electrode, and especially the shank portion from corrosion, the shank (18) of the electrode (4, 5) is surrounded by a conical filament (17) of refractory metal e.g. tungston whose turns are lying closely together. Due to the specific shape of the electrode (4, 5), quicker starting of the lamp is achieved, even when the lamp is still warm.

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Munich, Germany

Achim Gosslar