Physical Optics Corporation

Abbas Hosseini

Gajendra D Savant

Anatoly Vasiliev

Hyun-Sun Chung

Tomasz P Jannson

Kang S Lee

Stephen A Kupiec

A backlight assembly is disclosed having a light pipe and at least one light source located at an edge of the light pipe. The light pipe has a back surface and a front surface opposite the back surface. The light pipe also has one or more light directing, diffusing, turning, or brightness enhancing film layers adjacent the front surface. The light pipe also has an integral surface diffuser microstructure molded, embossed, or otherwise replicated in the front surface of the light pipe.

Backlight assembly with a light pipe having optical elements and an integral surface diffuser

A light pipe for a backlight assembly has a front surface and a back surface. The back surface includes an integral surface diffuser microstructure formed thereon. The front surface may also have an integral surface diffuser microstructure formed thereon as well. A backlight assembly has a reflective surface adjacent the back surface of the light pipe and a separate diffuser film layer disposed against the front surface. A pair of brightness enhancing film layers for collimating light are placed adjacent the diffuser film layer. A protective layer is disposed over the brightness enhancing film layers. The integral diffusers on the front and back surfaces of the light pipe significantly enhance the brightness and light distribution uniformity of the assembly without adding additional components or reducing other performance characteristics of the assembly.

Light pipe having one or more integral diffusers

Backlight assembly with a light pipe having an integral surface diffuser

A fiber optic luminaire is arranged to couple light energy from a light source along its length. The fiber optic luminaire includes a plurality of light redirecting structures distributed along its length; the light redirecting structures are arranged to uniformly distribute by reflection light energy from the fiber optic luminaire. The light redirecting structures are preferably non-scattering structures, including structures such as microprisms, microfacets, microgrooves and micrometers. The fiber optic luminaire may be configured to a variety of shapes and to provide customized light distribution patterns.

Fiber optic luminaire

An improved method of making laminated optical components through the use of a master and several submasters is disclosed. A glass/photoresist master is made by recording optical surface features in the photoresist with coherent or incoherent light. The master is processed to reveal the surface features. A frame is fastened to the edges of the photoresist/glass master with edges rising slightly above the top surface of the master. Silicone rubber is poured into the frame over the photoresist layer and allowed to cure. The silicone rubber submaster is then separated from the photoresist/glass master. Use of silicon rubber permits separation of the submaster without damaging the master. Additionally, silicone rubber is less prone to shrinkage than prior art submasters thus permitting more accurate copying of the surface features of the photoresist/glass master. Subsequent epoxy replicas may then be made from the silicone rubber submaster.

Method of making replicas while preserving master

Compositions and methods for producing colored replicas are described. A method includes: combining a polymerizable varnish and a dye to form a composition, wherein the dye is substantially dissolved in the composition; and replicating a surface topography with the composition. The compositions and methods provide advantages in that surface topography is replicated in a color tinted polymer matrix with enhanced overall cost effectiveness.

Method of making colored replicas and compositions for use therewith

A simple, fast, and reliable method and apparatus are provided for replicating a light shaping surface structure on a laminated surface of a relatively rigid substrate. More specifically, after the substrate is mounted on a table and a layer of epoxy is deposited between the substrate and a submaster to produce a layered structure, the layered structure is automatically compressed in a nip formed between the table and an outer surface of a rotating impression roller, thereby replicating the surface structure in the epoxy layer. The epoxy is then cured, and the submaster is separated from the substrate to leave a laminated structure having the light shaping surface structure on a surface thereof. Preferably, the submaster is wrapped around the impression roller, and the impression roller is rotated while the table is reciprocated linearly to compress the layered structure in the nip. In order to prevent slippage between the submaster and the substrate, the rotational speed of the impression roller is matched to the translational speed of the table during the compressing operation--preferably by using the submaster as a drive belt to drive the roller to rotate upon table movement. The replicator preferably also automatically cures the epoxy after the compressing operation and then automatically separates the submaster from the substrate.

Growing community of inventors

Torrance, CA, United States of America

Abbas Hosseini