Federal Card Services, LLC

Thecard LLC

Aaron Tucker

Israel Harry Zimmerman

Doug Ridenour

James M Gould

A system and method for producing a multi-layered materials sheet that can be separated into a number of payment cards having an embedded metal layer that provides durability and aesthetics at a reduced cost and increased efficiency. During product of the materials sheet, multiple layers are collated and laminated to produce a large materials sheet. The lamination step involves heating and cooling the materials at specific temperatures and pressures for specific time periods. At a registration step, the sheet is automatically milled with alignment holes. During a singulation step, the alignment holes are used to position the sheet on a vacuum table, and vacuum holds the sheet in place while a milling device cuts cards from the sheet.

Embedded metal card and related methods

A financial transaction card includes a card substrate formed as a material sheet having first and second substantially planar card faces bounded by a peripheral edge. A machine-readable financial information storage device is on or within the material sheet. The storage device stores card specific data in digital machine readable form. Human readable symbolic information is viewable on the first and second card faces. At least one item of the symbolic information is formed as a cutout pattern of one or more light-transmitting apertures extending completely through the material sheet.

Growing community of inventors

Cincinnati, OH, United States of America

Aaron Tucker