Rtx Corporation

Aaron Tomich

Peter J Rosenfeld

Kathryn S Read

Daniel S Rogers

Christian X Campbell

Joseph Micucci

Giovanni Lawrence

Disclosed herein is a composite tow comprising a plurality of ceramic filaments; one or more sacrificial yarn filaments; where the sacrificial yarn filaments are operative to undergo decomposition or melting upon being subjected to an elevated temperature; and wherein the sacrificial yarn filaments leave open spaces in the tow upon being subjected to decomposition, dissolution or melting; where the filaments have an average filament diameter of 5 to 15 micrometers.

Sacrificial yarn filament for use in ceramic matrix composites, methods of manufacture thereof and articles comprising the same

An airfoil wall that includes a wishbone-shaped fiber layup structure that has first and second arms that merge into a single leg. The leg includes fiber tows from each of the arms and the tows are interwoven in the leg. Each of the arms includes a first section that is distal from the leg and a second section that is proximal to the leg. The first section defines a first thickness and a first fiber tow count. The second section defines a second thickness that is greater than the first thickness and a second fiber tow count that is greater than the first fiber tow count. The single leg defines a third thickness that is greater than the second thickness and a third fiber tow count that is greater than the second fiber tow count.

Wishbone fiber layup structure for airfoil

A blade outer air seal arc segment includes a ceramic matrix composite body that defines a core gaspath side, a non-core gaspath side opposite the core gaspath side, a forward end, an aft end, and circumferential sides. The ceramic matrix composite body has first and second flanges on the non-core gaspath side. The ceramic matrix composite body is comprised of fiber plies disposed in a ceramic matrix. The fiber plies include flange fiber plies that have a +/−15-75 degree ply layup arrangement.

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Sutton, MA, United States of America

Aaron Tomich