Caterpillar Inc.

Aaron Robert Shatters

Eric Wade Cler

Jeffrey Kent Berry

Michael Anthony Spielman, Jr

Steven Conrad Budde

Matthew Michael Tinker

Robert E Stone

John Thomas Reedy

Austin J Scott

Michael Anthony Spielman

Brian Douglas Hoff

Brad Robert Van De Veer

Mark E Rettig

Zhijun Cai

Chad Timothy Brickner

Timothy A Vik

Gautham Subramanian

Jeffrey Stephen Alig

Shaun D Currier

Brian C Howson

Bradley K Bomer

Sairam Gopalan Velamakanni

Wayne Harshberger

Michael Evan Hague

Thomas E Beccue

Kevin M Moloney

Mark J Roeder

William R Most

Cameron D Jensen

Sucheta Chitgopekar

Huzefa S Gulamhusein

Donald M Weinhold

Sri Vidya Kamisetty

In a mobile equipment with an articulated front portion having a worktool, a fisheye camera with a wide field of view, containing the front portion, is often mounted in a fixed direction on a rear portion of the mobile equipment. Thus, when the front portion moves (e.g., rotates) relative to the rear portion, a view around the front portion may be compromised due to inherent cropping in fisheye-distortion correction. Digital panning of panoramic video is disclosed that rotates a projection surface, in accordance with movement of the front portion, and generates a projected video on the projection surface, utilizing information that may have otherwise been cropped, to expand the visible area around the worktool. The digital panning in the projected video may mimic an operator turning their head to look down the longitudinal axis of the front portion while using the worktool.

Digital panning of panoramic video to follow machine worktool movement

In panoramic video captured by a fisheye camera (e.g., for use in the remote operation of mobile equipment), there is a trade-off between the field of view and the level of distortion correction. In particular, to avoid the video from be disorienting, distortion correction is required. However, distortion correction applied to a very wide field of view results in an unnatural appearance of objects in edge regions, such that the image frames of the video must be cropped. A method is disclosed that varies the level of distortion correction that is applied to pixels in each image frame based on a position of those pixels in the image frame, such that less distortion correction is applied to pixels closer to edges of the image frame. This enables a very wild field of view, while preventing the unnatural appearance of objects near the edges of the image frame.

Variable distortion correction for panoramic images

A mechanical machine can include one or more kinematic linkages having kinematic joints that movably couple first and second rigid links and can include an automatic lubrication system to lubricate the kinematic joints. In an aspect, the automatic lubrication system is configured to monitor operational aspects of the machine such as machine operational data and geometric position and to dynamically determine timing and/or quantity of lubricant to direct and introduce to the kinematic joints.

Automatic lubrication system for kinematic linkage

In mobile equipment that is configured for remote operation there are the competing interests of minimizing the number and complexity of cameras by using wide-angle cameras, while avoiding the fisheye distortion inherent in wide-angle cameras, which can be disorienting to remote operators. Thus, a method is disclosed that switches between video processing configurations depending on a machine state of the mobile equipment. For example, a first machine state may represent that the mobile equipment is immobile, whereas a second machine state may represent that the mobile equipment is mobile. In the first machine state, the video configuration does not correct for fisheye distortion, so as to maximize the field of view in the video while the mobile equipment is immobile. In the second machine state, the video configuration does correct for fisheye distortion, so as to prevent disorientation of the remote operator while the mobile equipment is mobile.

Automatic field of view adjustment for video on mobile equipment based on machine state

A system for communicating slippage experienced by at least one traction device of a work machine, to a remote operator interface for controlling the work machine through the remote operator interface is described. The system includes a controller configured to receive data associated with a speed of the at least one traction device of the work machine and determine a slippage condition of the at least one traction device based on the data. The controller is further configured to activate a visual overlay over a virtual image, of the at least one traction device, displayed in a video feed to represent the slippage condition on the remote operator interface. The video feed is a real-time video feed, indicating one or more operations of the work machine, displayed on the remote operator interface.

System and method for communicating traction device slippage

The present disclosure is directed to systems and methods for managing on-site communications of a machine with a latency-dependent application installed. The method includes, for example, (i) receiving geographical information associated with a work site; (ii) receiving historical communications information associated with the work site; (iii) analyzing the historical communications information and the geographical information; (iv) generating an instruction for implementing the latency-dependent application of the machine based on a latency requirement of the latency-dependent application; and (v) implementing the latency-dependent application of the machine based on the instruction. The historical communications information includes a communications event, a duration of the communications event, and a frequency of the communications event.

Systems and methods for managing on-site communications for latency-dependent applications

A method for monitoring a machine operating at a worksite, is provided. The machine includes an implement for performing one or more implement operations and is configured to be propelled by a set of ground engaging members between a first location and second location. A first input indicative of start of a travelling operation of the machine after completion of a first implement operation at the first location, is received. One or more transmission parameters associated with the machine are determined, when the machine moves from first location to second location. A second input indicative of end of the travelling operation at start of a second implement operation at the second location is received. A number of revolutions completed by ground engaging members between the first location and the second location is determined based on the transmission parameters. The number of revolutions is displayed on input/output device associated with machine.

System and method for monitoring a machine operating at a worksite

A work machine control device including a memory and a processor is disclosed. The processor may be configured to receive work order data associated with a haul machine. The work order data may identify the haul machine, a material requested for the haul machine, an amount of the material requested for the haul machine, and/or a work machine associated with the material. The processor may be configured to set an operating parameter of the work machine to perform an operation according to the work order data, and receive payload data associated with a payload of the work machine. The payload data may relate to a weight of the payload, a volume of the payload, and/or an operating state of the work machine. The processor may be configured to determine productivity data associated with the operation, and cause an action to be performed in connection with the productivity data.

Work order integration system

A method for retrofitting a plurality of position sensors on a machine includes installing the plurality of position sensors on the machine, wherein the position sensors include at least two inertial measurement units (IMUs). The method further includes calibrating orientation of the IMUs, obtaining measurements from the IMUs, determining relative differences between the measurements obtained from the IMUs, and processing the relative differences using a Kalman filter procedure to determine positional data of the machine.

Systems and methods for implement position measurement

A system for controlling an earth moving machine may comprise: a speed sensor configured to communicate a speed signal indicative of a speed of the machine; an operator bucket lift command input configured to communicate an operator-input bucket lift command; and a controller configured to: receive the speed signal and the operator-input bucket lift command; determine a torque of the machine; using the speed signal and the determined torque, determine a controller-generated bucket lift command; and provide a bucket lift command which is the larger of the operator-input bucket lift command and the controller-generated bucket lift command.

Automatic dig assistance system for a machine

A method of calibrating a weighing system associated with a worksite is provided. The method includes, receiving, from the weighing system, readings indicative of a payload on a first set of machines and a second set of machines of the worksite. The second set of machines are configured to receive a payload from the corresponding first set of machines. The method also includes formulating a predefined number of equations from the readings and determining error coefficients of the weighing system by optimizing the predefined number of equations. The method further includes calibrating the weighing system based on the determined error coefficients.

Method of calibration of weighing systems

A system for controlling an operation of a machine is disclosed. The system includes an image capturing device and a controller. The image capturing device generates a signal indicative of a surrounding area of the machine. The controller is in communication with the image capturing device. The controller determines a preceding work cycle of the machine comprising a dig segment and determines a preceding segment associated with the preceding work cycle to be a dump segment. The controller further identifies a work aggregate within the surrounding area of the machine, when the preceding segment of the preceding work cycle is the dump segment. Further, the controller determines a distance between an implement of the machine and the work aggregate and issues a shift request to downshift a gear drive of a transmission system of the machine, if the distance is less than a predefined distance.

System and method for controlling operation of machine

A payload weight of a load of material carried by an implement of a machine may be estimated taking into account angular acceleration of the payload. A lift cylinder pressure differential and a lift arm angular acceleration may be determined as the implement is raised through a weigh range. An angular acceleration compensation factor may be determined from the lift arm angular acceleration, and a compensated differential pressure may be calculated by multiplying the lift cylinder pressure differential by the angular acceleration compensation factor. The estimated payload weight may then be determined based on the compensated pressure differential and a head end cross-sectional area of the lift cylinder.

Wheel loader payload measurement system linkage acceleration compensation

A system for estimating the weight of a payload in a bucket is provided. The system includes a pivotable lift linkage, a lift cylinder assembly, a pivotable tilt linkage and a tilt cylinder assembly. A payload measurement system receives pressure data relating to a pressure in the lift cylinder assembly and angular position data relating to an angular position of the bucket relative. The payload measurement system is configured to estimate weight of a payload in the bucket based on the pressure data, the angular position data and predetermined physical parameters relating to the tilt linkage and lift linkage that are useable to characterize an effect of a portion of the payload that is supported by the tilt cylinder assembly.

Method and system for estimating payload weight with tilt position compensation

A system for estimating the weight of a payload in a bucket of a machine is provided. The system includes a lift linkage supporting the bucket and a hydraulic lift cylinder assembly connected to the lift linkage. A pressure sensor is arranged remotely from the lift cylinder assembly. A payload measurement system is configured to monitor pressure data from the pressure sensor, hydraulic fluid temperature data and cylinder extension velocity data. The payload measurement system estimates a weight of the payload in the bucket based on the pressure data as adjusted by an estimate of a pressure drop between the lift cylinder assembly and the pressure sensor, the estimate of the pressure drop being determined based on a mathematical model that has been fitted to empirical data.

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Montgomery, IL, United States of America

Aaron Robert Shatters