Douglas Machine Inc.

Aaron M Frederick

Richard Willard Lukanen, Jr

Christopher Todd Davis

Matthew R Crissinger

Thomas Harold Peterman

Jeffery L Lenarz

Robert Allan Danner, Jr

Kasey W Dillon

Andrew J Bye

Eric A Timmerman

Rick W Lukanen, Jr

David Leon Anderson

Travis John Bakker

Matthew D Toyli

Christopher D Harren

Craig D Sholts

Craig Sholts

Grady J Ries

A system for forming retained container groups from an arrayed container group (ACG) via application of an adapted retainer blank to the ACG is generally provided. The system is advantageously characterized by a container conveyance apparatus for conveying arrayed container groups, a supply of retainer blanks from which retainer blanks are dispensable, and a processing station characterized by a segment of the container conveyance apparatus, a die block, for receipt of a dispensed retainer blank from the supply of retainer blanks, and a robotic arm equipped with an end of arm tool (EOAT). The robotic arm is operable so as to selectively position the EOAT within the processing station, the EOAT positionable for urged engagement of a dispensed retainer blank received upon the die block so as to form and secure an adapted retainer blank, the robotic arm thereafter positionable to register the secured adapted retainer blank with a conveyed ACG conveyed on the segment of the container conveyance apparatus of the processing station, the robotic arm further positionable to apply the secured adapted retainer blank to the registered conveyed ACG to thereby form at least two retained container group packs from the registered conveyed ACG.

System and process for forming retained container groups from arrayed container groups

A robotic case packer is provided. The packer includes a case conveying apparatus, a case set up station, a case loading station, downstream of the case set up station, and a loaded case closure station, downstream of the case loading station, the case conveying apparatus receiving and conveying a case blank for case set up, case loading and loaded case closure operations, a process flow path as to case operations delimited by the case conveying apparatus. The case set up station, characterized by a case set up robot operable in a process flow path direction, secures a case blank from a source of case blanks and transfers the blank to the case conveying apparatus. The case loading station, characterized by a case loading robot operable across the process flow path direction, transfers an article group for case loading into a set up case conveyed by the case conveying apparatus. The case closure station, characterized by a loaded case closure robot operable in the process flow path direction, effectuates a compressed sealed closure of a loaded case conveyed by the case conveying apparatus.

Robotic case packer platform and packing method

A top loading assembly is provided. The assembly includes a robotic arm and an article collector assembly supported thereby. The robotic arm is characterized by first and second arm segments and three pivotable arm joints, a first arm joint Jbeing a distal arm joint for operatively supporting said collector assembly, a second arm joint Jbeing an intermediate arm joint, and a third arm joint Jbeing a terminal/anchorable arm joint. The collector assembly, directable from an article collection locus to a collected article loading locus, includes a collector adapted to effectuate select clamping in relation to articles collected by the collector during direction of the collector assembly from the article collection locus to the collected article loading locus.

Robotic article handling system and operations

A robotic end of arm tool to effectuate loaded case closure is provided. The tool includes a loaded case flap folding assembly to effectuate folding of flaps extending from a first case panel of a loaded case and, advantageously, loaded case squaring assemblies. The folding assembly includes flap engaging elements, a linkage and an actuator, the flap engaging elements operatively united with the linkage, the linkage actuatable via the actuator in furtherance of causing the flap engaging elements to engage the flaps extending from the first case panel. Flap engaging elements include a first flap engaging element for engagement with a first flap extending from the first case panel of the loaded case, and second and third flap engaging elements for engagement with second and third flaps opposingly extending from the first case panel, each of the second and third flaps adjacent the first flap.

End of arm tool for loaded case closure

A case setup apparatus is generally provided. The apparatus is characterized by a robotic arm and a case engaging apparatus carried by the robotic arm. The case engaging apparatus is characterized by a picker arm assembly for picking a case blank from a source of case blanks, and a rack arm assembly for attaching to a picked case blank. The picker arm assembly is fixedly supported within the case engaging apparatus and the rack arm assembly is pivotably supported, relative to the picker arm assembly, within the case engaging apparatus. A flap folding subassembly is provided and translatably supported within the case engaging apparatus for reversible travel parallel to the picker arm assembly. The subassembly includes flap engaging members, a flap engaging member of the flap engaging members being forwardly extendable to disassociate adjacent flaps of a case blank in advance of folding a flap by the flap engaging members.

Robotic case erector

An article processing station is characterized by an accumulating article shaft and robotic EOAT receiving articles entering the shaft. The shaft includes a grouped article receiving deck within an egress portion of the shaft, opposingly paired sidewalls, and an end wall downstream of the sidewalls. The deck includes spaced apart deck fingers, the end wall includes spaced apart wall fingers, and the EOAT includes spaced apart tool fingers. The tool fingers are registerable in relation to spaces of the spaced apart wall fingers and the spaced apart deck fingers so as to pass there through. The tool travels to, through and from the shaft, so as to receive articles entering the ingress portion of the shaft while traveling from the ingress portion towards the egress portion in furtherance of depositing an article group upon the deck during travel from the shaft.

Article accumulation and article group formation

An article accumulation pattern building load plate assembly is provided. The assembly includes a deck for support of patterned articles, a stop for retaining deck supported articles, and spaced apart guides adjustably positionable in relation to the deck so as to transversely guide articles thereacross towards the stop. Articles of the patterned articles are received at an ingress portion of the assembly from a metered article source, the articles extendable at least across a width of the deck in a direction transverse to an article ingress direction. The stop is adjacent the deck, extending in a direction transverse to the article ingress direction, the stop delimiting an egress portion of the assembly.

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Alexandria, MN, United States of America

Aaron M Frederick