Caterpillar Inc.

Aaron L Smith

William H Lane

Randy N Peterson

Daniel J Learned

Scott T White

Michael D Anderson

James C Smith

Stephen F Glassey

Robert Jay Maxson

Mark E Feldman

A face seal assembly comprises a pair of confronting seal rings having mutually-engaging seal faces. The seal faces are maintained in sealing engagement by a pair of resilient load rings that are positioned between the seal rings and a pair of housings that are positioned on opposing sides of the seal rings. The load rings are received within a recess defined by the respective housings and are adapted to interfit with one another to thereby resist relative rotation therebetween.

Seal assembly with an interlocking load ring

The present invention is particularly well suited for purifying exhaust from relatively large lean burn diesel engines. The emissions purification system causes an after-injection of fuel through the engine fuel injector during the exhaust stroke of an internal combustion engine. A computer controls the injector to inject an optimal amount of NOx reducing fuel into the engine cylinder. The optimal amount corresponds to an amount that will achieve optimal NOx reduction rates for the given engine operating condition and exhaust temperature. A computer periodically senses the engine operating condition and determines the exhaust temperature, and calculates the appropriate injection amount. With appropriate deNOx and oxidation catalysts located downstream from the injector, the emissions purification system of the present invention has the ability to greatly reduce NOx content of the exhaust while maintaining HC emissions at acceptable levels and greatly reducing system complexity.

After-injection combustion exhaust purification system and method

The present invention is particularly applicable to lean burn engines that produce exhaust containing insufficient amounts of unburned hydrocarbons to satisfactorily reduce NOx emissions without undermining engine performance. In the exhaust purification system, ethanol or another suitable hydrocarbon is injected into the exhaust stream at an appropriate location between the engine and the catalytic converter. A deNOx catalytic converter is positioned within the exhaust downstream from the ethanol injection point. The combination engine application, ethanol injection and suitable deNOx catalyst combine to reduce NOx to satisfactory levels without producing significant amounts of undesirable secondary nitrogen containing compounds. An oxidation catalytic converter is positioned in the exhaust downstream from the deNOx catalytic converter. The oxidation catalyst serves to convert any remaining unburned hydrocarbons into carbon dioxide and water. At the same time, only small amounts of secondary nitrogen compounds are converted back into NOx compounds upon passage through the oxidation catalyst. The end result being an over all reduction in both HC and NOx compounds particularly for lean burn engines to satisfactory levels.

Series combination catalytic converter

The present invention is particularly well suited for purifying exhaust from relatively large lean burn diesel engines. The emissions purification system causes the addition of an optimal amount of fuel through the engine fuel injector after closure of the fuel injector needle check valve by enlarging the fuel injector SAC volume. The optimal amount corresponds to an amount that will achieve optimal NOx reduction rates for the given engine operating condition and exhaust temperature when the exhaust is passes through appropriate deNOx and oxidation catalysts located downstream from the injector. The emissions purification system of the present invention has the ability to greatly reduce NOx content of the exhaust while maintaining HC emissions at acceptable levels and greatly reducing system complexity.

Combustion exhaust purification system and method via high sac volume

A method for treating exhaust gas stream of an engine for the removal of NOx by mixing a NOx reducing fluid and air together with the exhaust gas and subsequently cooling the treated exhaust gas stream prior to contact with the deNOx catalyst.

Method for treating an exhaust gas stream for the removal on NOx

A modular catalytic converter and muffler is used to purify exhaust from a relatively large diesel engine. The device includes various structural components that are mounted in the exhaust flow path within a housing having an inlet and an outlet. A plate mounted within the housing divides the housing into an inlet chamber and an outlet chamber. A plurality of catalytic converter sub-cans are mounted across the plate between the inlet chamber and the outlet chamber. A flow distributor is mounted within the housing upstream of the catalytic converter sub-cans. The flow distributor divides and directs a portion of the exhaust to each of the catalytic converter sub-cans. Some muffler structure is mounted within the housing between the catalytic converter sub-cans and the outlet in order to attenuate noise in the exhaust.

Modular catalytic converter and muffler for internal combustion engine

A catalytic converter exhaust section comprises a first mounting plate, a second mounting plate, a hollow cylindrically shaped metallic tube and a plurality of substantially identical metallic catalytic converter substrates arranged in a honeycomb pattern. Each of the catalytic converter substrates has a regular hexagonal cross section and an inlet end separated from an outlet end by six planer walls. The metallic substrates are attached in parallel to form a compound honeycomb cross section with an inlet side, an outlet side, and an outer border defined by a portion of the planer walls. The compound honeycomb cross section is affixed within the tube between the first mounting plate and the second mounting plate. The individual substrates are coated with an appropriate catalyst for treatment of a particular exhaust component. The present invention finds particular applicability to treating exhaust from relatively large internal combustion engines that require a catalytic converter cross section larger than that currently possible with monolithic catalytic converter substrates.

Catalytic converter exhaust section for an internal combustion engine

The present invention is particularly well suited for purifying exhaust from relatively large lean burn diesel engines. A computer controlled injector intermittently injects an optimal amount of NOx reducing fluid into the exhaust passageway from the engine. The optimal amount corresponds to an amount that will achieve optimal NOx reduction rates for the given engine operating condition and exhaust temperature. A computer periodically senses the engine operating condition and the exhaust temperature, and calculates the appropriate injection amount. With appropriate deNOx and oxidation catalysts located downstream from the injector, the exhaust purification system of the present invention has the ability to greatly reduce NOx content of the exhaust while maintaining HC emissions at acceptable levels.

Combustion exhaust purification system and method

A flame arrestor is disclosed for use with an intake of an internal combustion engine, comprising a cylindrical housing defining an inlet and an outlet and a plurality of honeycombed passageways extending between the inlet and the outlet, wherein each of the plurality of honeycombed passageways has a predetermined length and a predetermined small cross-section substantially smaller than the predetermined length. The cylindrical housing is welded within a mounting bracket adapted for receipt in the intake of the internal combustion engine. The flame arrestor is particularly beneficial for use in a boosted engine in that cooling effectiveness and manufacturability are enhanced by the use of the honeycombed structure.

Flame arrestor and method of manufacture

Heretofore, auxiliary air was directed to a particulate filter assembly of a supercharged diesel engine for proper regeneration thereof by a relatively large auxiliary air compressor, or alternatively from a take-off duct communicating with the inlet manifold of the diesel engine. The former solution often requires a governed compressor for improved efficiency and is expensive, and the latter does not provide satisfactory regeneration throughout the full operating range of the engine. These problems are overcome by providing an oxygen supply system for a diesel engine having an inlet manifold, an exhaust manifold, a supercharger, a first passage device for communicating pressurized air from the supercharger to the inlet manifold, a second passage device including a particulate filter assembly for communicating exhaust gas from the supercharger to the atmosphere, and a third passage device including an auxiliary pump mechanism having a relatively small air pump that provides sufficient oxygen solely from the first passage device to assure proper regeneration under all normal engine operating conditions.

Growing community of inventors

East Peoria, IL, United States of America

Aaron L Smith